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Dairy industry is seeing skyrocketing benefits from automation process

Benefits of automation in the dairy industry

The term automation has become a major part of our lives. Indeed! No one would have imagined the way automated processes would have made all of our lives much easier. Be it on a professional or personal front; automated functioning plays a key role in transforming all of our lives for the better. Additionally, automated functioning is seeing higher preference among Dairy Equipment Manufacturers in India to ease the overall working.

The method of automation has made the process streamline, ensuring better control. Moreover, it’s the entire process has gotten ten times better with the automated functioning. So, if you are planning to start your Ghee Plant, then it’s better to add the option of automated functionality to see the business giving better results.

Are you in search of a Khoya Making Machine?

Well, it’s better that you look for machinery and equipment with advanced and inventive technology for smooth operation. If you are wondering which choice to go for, then you better get assistance from the top-rated manufacturer to choose the most reliable approach.

Enlist the inventive solutions offered by the automated dairy system

The method of automation has made all of our lives much easier and more manageable. With that said, it’s the different solutions available with the automated dairy system to offer greater ease and benefits:

  • Automatic and Manual Milking System
  • Milk cooling
  • Dairy Herd Management
  • Production
  • Performance Monitor Reports
  • Human Resource Management
  • Accounting or Budgeting
  • Inventory
  • Security
  • Tracking
  • Breeding/Health offering the lifetime reports
  • Feed or Manure Management

Benefits of automation in the dairy business

Automation in the dairy industry has revolutionized everything, and here are some of the major benefits that tell about the same:

Benefit 1: Uplifts the food safety

The method of automation has allowed us to reduce direct contact with humans. As there’s no need to press just a single button, and things are done on their own. So, this approach makes a huge difference and reduces the risk of foodborne illness. All in all, the chances of encountering a hazardous situation are extremely less.

Benefit 2: No hampering with food quality

Most importantly, there’s a consistent approach used to keep the food quality higher and on a top-notch level all the time. The automation keeps the work flowing and in a streamlined manner that ensures the quality stays the same on all levels.

Benefit 3: Alleviates the production capacity

One of the researches has shown that overall efficiency is much higher in terms of automation, and it can reach the level of 90%. Most importantly, the consistent and accurate approach. So, it’s the overall efficiency that’s much higher with the right balance and strategy that’s obtained through automation.

Benefit 4: Make it easier to trace everything

The factor of traceability is the biggest factor offering better results. That means everything is easy to look up to and allows us to make the approach much better with time. All in all, in different states, it’s the method and working that makes the dairy business shine away.

Get in touch with the team to discuss all your concerns.
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How does the Conventional ghee-making process change into the modern ghee plant?

The Dairy industry is growing daily due to the rising demand for milk and its products. You may notice milk has become an essential source for milk-made items (such as curd, cream, buttermilk, cheese, etcetera), puddings, and sweet dishes. There are even several vegetable dishes in which people use milk to add authentic taste and unique flavor. If we talk about the overall development of dairy farming here in India, Dairy Equipment Manufacturers in India play the most prominent role in taking it.

In addition, machines like cream separators, bulk milk containers, homogenizers, Khoya Making Machine, etcetera stimulate dairy owners to expand their business and earn more profit by completing the masses’ demands. If you think nowadays you can grow your milk business efficiently with traditional methods, it is impossible.

What is a ghee plant?

A Ghee Plant refers to a ghee-making firm where an automatic system establishes to turn bulk quantities of milk into ghee to fulfill the demand of people. These are extensive dairy equipment that dairy owners use to produce ghee from cow milk. These machines automatically boil the milk until it turns into a thick yellowish paste (ghee-like paste). Dairy owners set the required temperature and timer to begin the ghee-making process. It starts bustling when ghee is ready to transfer into other containers for selling purposes.

Describe the working for the Ghee Manufacturing process

There are two main methods of ghee making that are:

Traditional ghee-making process: Individuals also know this method as the Vedic ghee manufacturing process, which is further classified into five steps. These five steps play a significant role, from procuring raw material (milk) to turning it into the end product, ghee, and clarified butter. You must complete all of these steps if you want to produce quality ghee from cow milk. The Ayurveda ghee manufacturing process pronounced these steps as ‘Sanskar.’ Let’s have a quick look at these five traditional ghee-making steps:

  • Procurement and boiling.
  • Making curd.
  • Churning
  • Separating
  • Heating

Advanced ghee-making process: It is an irrefutable fact that the traditional ghee manufacturing process only works with homemade ghee-making purposes and with less quantity of people. Due to its highly time-consuming process, dairy manufacturers manufacture advanced and more accurate ghee-making methods, known as modern-style or commercial ghee-making processes. In advanced ghee-making techniques, dairy equipment manufacturers eliminate the task of making butter from milk. Under that process, milk cream is directly apart from the milk, and the best quality ghee prepares with this cream. The modern ghee-making process is fragmented into four sub-parts that have been given below:

  • Direct Cream Method.
  • Pre-Stratification Method.
  • Creamery Butter Method.
  • Continuous Method

NK Dairy Equipments will not only offer you the best machines per your farm’s area but also guide you in the right direction to enhance your profit.

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Differentiate traditional and modern ghee-making processes

The Indian dairy industry has changed significantly compared to past years due to the rapid growth of technology that confers different types of dairy devices or equipment that help dairy owners manage the milk in large quantities. Along with this, technology provides various quick methods that help dairy owners to perform their actions intelligently; for example, in earlier years, people got milk manually from domestic animals such as a cow that got too much time because they had to take milk one by one.

In contrast, these days the rotary parlor system helps them to get milk from these animals in bulk without wasting too much time, and time in bulk quantities, which enhances the growth and profit of the milk industry. As a result, it fulfills millions of people’s demands.

Moreover, khoya is one of the most edible desserts in India that people love to eat formally at their home and on special occasions such as festivals, birthday parties, other wedding celebrations, etc. A big thanks to the khoya machine manufacturer who offers khoya-making machines to dairy owners, allowing them to complete the millions of people’s demands simultaneously by making bulk quantities of khoya.

Modern ghee plant

We know technology gives us various things. Similarly, it confers big machines to make ghee in bulk quantities to satisfy the demand of individuals. People make ghee at home with the help of wooden vessels and mud pots to churn the milk to turn it into butter or buttermilk. These approaches are lost due to the modern ghee-producing equipment. This equipment or machinery helps to produce a heavy quantity of ghee within a few hours; that only becomes possible with the help of a Ghee Plant manufacturer, who helps dairy owners by conferring a variety of dairy equipment.

These automated machines churn out hundreds of kilograms of ghee that fill thousands of plastic bottles with the mass-produced ghee in a few minutes. You add milk into a machine and set a time for ghee making. These machines manage everything by themselves, and when ghee is ready to transfer, it starts carving, timer, or alarm.

Traditional ghee plant

In previous years people made every milk-made item manually, which took too much time. One of them is ghee making. Individuals first get cow milk to make ghee, boil it on a heavy fire, and leave it to cool. After that, they add a spoon of curd and put it at room temperature overnight. The following day, this milk is churned to attain butter and buttermilk. After that, butter is boiled on a high flame to turn into a thick yellowish or golden paste, and all the water particles will evaporate through the stream. This is how ghee is prepared at home or by the traditional approach. It takes too much time to complete.

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ghee plant

Reason Why Ghee Manufacturing Plant Is The Best Dairy Farming Business

Are you thinking of opening a ghee dairy plant in the future to expand your business? Then do read this blog for a better understanding of why you choose ghee plants over other forms of the dairy business.

You might be pretty aware of the importance of having a strategy before you open any kind of business, including dairy farming. The first step is to find a trustworthy and reliable Dairy Equipment Manufacturers who will give the best machine for your business. Without acquiring the required machines that will work with excellent productivity, you will not be able to increase the production level to the next extent, especially if you want to survive in this vast and competitive market.

After that, you must know which dairy farming business you want to open. If you are thinking of opening a ghee plant, contact a Ghee Plant manufacturer and book the equipment. P.S: We also provide Khoya Machine.

Let us now delve into some series of questions one might have regarding ghee production and how valid it could be from the business perspective.

 Is Ghee Production A Legit Business

Ghee is one of the most used dairy products that people use in south Asia. The production of Ghee is not only used for cooking purposes in households and the industry for food manufacturing. But it is also extensively used for the purpose of creating ailments for cosmetic or medical purposes. Apart from that, there are varieties of Ghee available in the market depending on the demand of the people. There is a variety of cow milk ghee and non-cow milk ghee. There is also an availability of different kinds of Ghee in the market.

You can build your business by researching which type of Ghee will be the most suitable for your production value and which type of Ghee is in more demand in that particular area.

Given below are some reasons why Ghee will be the best product for your dairy farming. 

Health Benefits Of Ghee

It is known for having various health benefits in them. They are the primary source of healthy fat-soluble vitamins, including vitamins A, D, E, and K. People use them to promote their brain and bone health. Apart from that, it is also famous among people for boosting their immune system. If you want to gain animal fat in the vegetarian diet, then Ghee is one of the highest sources of it.

In addition to that, Ghee also converts fiber into butyric acid. This conversion is very valuable for intestinal bacteria.

Did you know Ghee is also a perfect solution to losing weight?

Yes, it does; apart from maintaining good health and increasing appetite, people also use it to lose weight.

This is because the ghee manufacturer cooks it at a higher temperature point which is more than any other form of oil. This is the reason why it would not break into free radicals like the other form of fat. And free radicals are a possibility to harm one’s good health.

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How is the advanced and traditional ghee manufacturing process different?

Ghee manufacturing process

The ghee manufacturing process is an intricate way to manage the business under all possible considerations. Whether you wish to set up your business on a small scale or large scale, you need assistance from the well-known Dairy Equipment Suppliers to make everything come to a successful stage.

As time has passed by everything has evolved: Be it methodology, technique, approach, or work ethics. The biggest factor is installation of latest and advanced machinery as it brings convenience to dairy farmers.

The milk fat concentration is in the milk cream form or milk butter, the primary raw ingredient. For fat-rich clarification, use the right amount of heat. Additionally, boiling purpose allows the water percentage to reduce and be at the desired level to make the process smooth. Most importantly, the Ghee Plant manufacturers are the ones you need to trust to seek the most functional and practical machinery to make the manufacturing process go properly.

Why is the advanced ghee-making process better than the traditional one?

When you talk about traditional one: Be it time, effort, or work, all things take effort. The working is manual, so speed gets down with a continuous approach. Once the product is made, keep it in a safe environment until it reaches the end consumer.

The advanced ghee-making process is the trusted option and makes a difference in “How is everything done?”

The most significant factor is that the ghee quality is top-notch because of advanced and innovative machinery & technology. Under the advanced ghee manufacturing process, there are four primary methods used, mentioned below:

Depending on your business’s nature, you can choose a specific type of method. If you would like to set the ghee-making machinery from the start at your dairy plant, talk to the professionals regarding the milk processing plant cost to better understand how to handle everything effectively.

Long-term benefits of ghee making advanced process

Let’s discuss some of the critical benefits of the opting advanced ghee manufacturing process are:

  • Makes the quality top-notch

Inventive techniques allow control over every step, and most importantly, product quality gets better. So, the advanced approach is the most significant factor in quality products are available to the end consumer

  • Contamination of the products is less

All the steps of ghee manufacturing are performed in a close and proper setting. So, this factor makes sure there is no problem of contamination. The steps of ghee manufacturing are performed carefully because of advanced technique. The latest techniques allow us to check the product and discard the ones that are not up to the mark.

  • Cleaning and maintenance get better.

Cleaning every part of the dairy and ghee-making machine is much better and more effective. So, doing so allows for the correct usage of everything, and the results are much better by all means.

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Learn About The 5 Steps Of Producing The Ghee Traditionally

The manufacturing of ghee and its procedure will always be an intricate one. It is still applicable even if the manufacturer of the ghee processor either follows a modern technology of process for bulk production or a more authentic small-scale method.

The traditional technique used for making ghee production is also widely known as the Ayurvedic process. This helps the manufacturer to make good quality ghee in small numbers.

Other than ghee khoya Making Machine is another equipment which is very much in demand because of the growing need in the market.

There are different types of methods that are applied in order to make ghee in the industry of dairy ghee plant. However, all the process of manufacturing ghee demands the same preparation flow or methodology. 

What Are The Process Of Preparing For The Production Of Ghee?

Some of the possess of preparation flow includes:

  1. The concentration of milk fat is made of raw ingredients, which are either in the form of milk-butter or milk cream.
  2. With the assistance of heat, the workers clarify the fat-rich milk. At the time of the boiling of the milk, the water percentage reduces, which results in 0.5% or less than that to stay in the final product of ghee.
  3. The content of cream or curd gets eliminated in the form of the residue of ghee. 

What Is The Traditional Process Of Ghee Making?

Step 1: Procurement And Boiling

One of the most vital possess of making ghee in the traditional technique is procurement. The diet and the farming of the cow highly dictate the quality of the milk butter and the raw material. The cow that is grass-fed is always better than the cows that are grain-fed.

In making the ghee, at least 25 to 30 liters of cow’s milk is needed to make approximately 1 liter of ghee in Milk Processing Equipment. According to the Ayurveda, the milk from the grass-fed cow is better for raw material to make the best quality ghee. 

Step 2: Curdling

The second step consists of converting the boiled milk into the curd. One spoonful of old curd is added to the milk in a traditional form. If you do not have any curd at home, you can also use some lemon juice or any other natural sour ingredient. 

Step 3: Churning

The 3rd step is to churn the curd that was made. This process is done in the wooden equipment known as bilona. It is done in two ways- clockwise and anticlockwise. Churning the curd is a lengthy process which is we make equipment that would amke it easier for the companies to build better products. 

Step 4: Separating

Once the buttermilk and the butter get separated with the help of the churning, the butter is then used for producing ghee. With the help of a strainer, the ghee is filtered for further use.

Step 5: heating

To make ghee out of butter, you need to heat it. Boiling makes the butter clarify, resulting in the production of ghee. 

Overview

Order your dairy plant equipment from NK Dairy Equipments and enhance your business.

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Why is there more demand for ghee as compared to butter? Is it profitable?

We are living in the modern era. But, slowly we are noticing that old traditions are gaining popularity. From clothes to food, everything has an ‘Old-school’ touch to it. Let’s talk about the food industry and how it is coming back. There is no secret that ancient food is making an upturn in the modern menu. To your surprise, let us tell you that people are focusing on starting their ghee plant. This is a fact that people are inclined towards the dairy sector and they prefer to make use of the modern machinery and equipment be it for paneer plant, ghee plant, or any other dairy business.

Obsession over healthy fat

Nowadays, people prefer those options which are better and it can prove beneficial in the long run. As everyone’s focus is getting shifted on the healthy food which includes the healthy fats and this is where people prefer to have ghee.

Why is there so much focus on bringing ghee back?

Ghee is a type of clarified butter and its existence dates 1000 years back in India. Even at present for religious rituals, making food, or for medicinal purposes, ghee is the best choice. Indeed, it is one of the staple items which helps in cooking the dishes with perfection. Be it the ancient and holistic Indian healing system, its use is considered the best. People started focusing on having the food which is best in a way that no other food can be. One of the stats has shown that ghee is the fastest growing industry and it is expected to increase by around $10 billion which is way more than any other business.

Why should you prefer ghee over butter?

Ghee is extremely different from regular butter in several ways. Its smoke point is extremely high and this means that it is not going to burn when it is heated. In addition, when you apply it on the toast or any of the edible material it is going to spread easily. Even if you do not keep it in the fridge, it will still be right. It contains Vitamin A, D, and E in the right amount.

Moreover, the ghee can be made in different variations and this is what many companies are doing. Eventually opting for this has helped them to gain benefits and their market presence has been improved a lot. If you opt for this business then you are gaining 11% to 14% more attention as compared to the existing competitors.

Go with the food trends

When you do the business, it is done to satisfy the needs of the consumers and they should get the best. This way your brand will be highly demanded by every household. In addition, if you can educate the customers about the product and give them the best message, then you will see the profits you are looking for.

Choose the best machinery

Now, when you choose to start the business, you need to choose the best machinery and equipment. If you are looking for one, then you should get in touch with the Nk Dairy team and see how your business will be benefited.

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How to start a ghee manufacturing business in India? Is it profitable?

Are you looking to start a new business venture? In that case, your best bet is to start a ghee business in India. There is no denying the fact that setting up the ghee plant can prove profitable in the long run. Ghee contains different benefits like it can nourish your skin, it has traditional religious rituals, used in medicines, and many other amazing benefits. In case, you are already running a paneer plant, then you need to try your hands on this. Just keep in mind that you first manage everything and then only get started. Most important part is to choose the quality dairy machinery. NK Dairy is the most trusted brand among the dairy business owners to get any type of dairy equipment or machinery.

Is ghee business profitable?

The ghee market is huge and it is the second-most consumed dairy product in India. In addition, the demand for ghee is growing all across the globe. Due to the increasing population growth, increased income, penetration in the new market, and health benefits it is preferred by the individuals. All in all, starting the ghee manufacturing business in India is extremely beneficial.

How to set up your ghee manufacturing plant?

Start with market research and prepare a plan

First of all, you need to do a proper market study about the location. In that area, you need to check what is the demand of the customer. Check what your competitors choose for packaging and what prices they have kept. So, it is better that you prepare the proper market plan then you will be able to go in the right direction.

Get your business registered

No matter whether you will be operating on a small scale or large scale, you need to get your business registered. Depending on the state regulations, the process might vary but you need to follow it, no matter what. If you are not sure how to proceed then you should take help from the business consultant to smoothly do the work.

Setup your ghee manufacturing business

Generally, you need to have 1000 sq ft of space. No doubt, it can be more than that and it will be determined depending on what is your business size and production output you are expecting. Make sure that the location you are selecting has a good electricity supply and water resources as they are vital for proper functioning. Also, make sure that there is a proper transport facility so that all the necessary goods can come in easily.

What are the ghee-making machines you need?

Well! The need for the machinery for your plant will depend on the manufacturing process you are following. In case, you are following the direct cream method then you need to following:

  • Agitator

  • Steam control valve

  • Pressure and temperature gauges

  • Movable, hollow, stainless steel tube centrally bored in the kettle

  • Steam heated double jacketed kettle made up of stainless steel

  • Thermometer

  • Weighing scale

A most important step is to make sure that you continuously get the work done in your plant so that the results are worth it.

Marketing and distribution in the right manner

Make sure that you have the right kind of marketing strategy for your business. Choose everything with utmost precision and label all the products carefully. For the promotion, you need to choose the online platform or any other way which seems best for you.

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Is it profitable to start a ghee manufacturing plant? How to do the startup?

Starting a new business venture can come with excitement and nervousness. As we are not sure, whether everything would turn out the way it should or we will end up having losses. Like you are already running a paneer plant with lucrative profits, but now you want to set up the ghee plant. The dairy farmers often get confused about whether it will provide them the benefits they are looking for. If you are in the same situation, this blog will give you all the possible answers to set up your ghee manufacturing plant.

Is it profitable to start up a ghee business?

The ghee market is huge and that is clearly due to the demand it has. Following liquid milk, it is the 2nd most consumed dairy product in Asia. Not only in India but people from all over the world demand ghee. Here are some of the key factors which are increasing the demand for ghee among the population:

  • Ghee health benefits

  • Population Growth

  • Newmarket dynamics

  • Increasing disposable incomes

So, if you are planning to start a ghee manufacturing plant, then it is worth every try for you.

Do you know?

The consumers of ghee fall between the age group of 25 to 45 along with small children.

How to Set Up Your own Ghee Manufacturing plant Business?

As it is clear that the ghee manufacturing plant business is not merely to fulfill the demand of the consumers. It is added to various cuisine and even used for medicinal, traditional religious rituals, and cosmetic purposes. Ghee is also known as the clarified butter and one of the most loved dairy products. The final quality of the ghee is what makes it even more appetizing and loved by the consumers.

How do you need to plan for the ghee manufacturing business?

  • Begin with market research and prepare a business plan

Initially, you need to do some market research to understand the behavior of the consumers in your area. There are different ghee types so it is important to understand about the same. In addition, you need to have a better look at the price and packaging so that you can prepare accordingly. By creating the business plan you have the project cost, financial analysis, marketing plan, and summary of what steps to be taken.

  • Get your business registered and have the license

No matter, whether you are operating on a small scale or large scale, you need to get your business registered. No doubt, the way of doing it might vary as per the state regulations but it is important. For smooth operation, it is better that you consult a business consultant.

Do you know?

You need to have 2 licenses to start up your ghee manufacturing business:

  • FSSAI license

  • GST Registration

  • Set up your ghee manufacturing plant

For the small-scale plant you need to have at least 100 Sq Ft. although, depending on the business size, the place requirement will vary accordingly. But, make sure that you choose the location carefully so that everything you want for the business can be set up in the required area. Most importantly, there should be proper water and electricity supply to ensure the workflow is smooth. In addition, there should be a proper parking space and an unloading/loading area.

What are the types of ghee-making machines?

Depending on what process you are following, the need for the machinery will be different. Some of the major ones are:

  • Agitator

  • Thermometer

  • Weighing scale

  • Steam control valve

  • Pressure and temperature gauges

  • Steam heated double jacketed kettle made up of stainless steel

  • Movable, hollow, stainless steel tube centrally bored in the kettle

What does the ghee manufacturing process include?

It contains 2 steps:

  • Cream separation from milk

  • Ghee extraction from the cream

Just work your way, plan everything, and you will be good to go. While looking for dairy machinery make sure that you only get what is best. Contact the Nk Dairy team for the best quality machinery at an affordable price.

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Everything about different types of ghee making machines in India

Different dairy products can be made with the latest machinery. Ideally, ghee is the staple of Indian food which makes it taste even better. Fortunately, there are different types of ghee making machines in India which make the ghee production increase and the final product is also of the best quality at ghee plant.

 

Different types of Ghee Making Machines

Ghee Boiler

The inner shell with a cylindrical body and the hemispherical bottom is made of 6mm thick material. It has a hemispherical bottom which is made of MS plate of around 6mm thickness. It is insulated and this is made of rock wool type glass which is between the outer shell.

 

Accessories with Boiler

Sweeping type agitator with a geared motor of suitable HP, SS. The grider thickness is 6mm and the SS semi-circular removable cover is around 2mm thick. It has a float type with a stream trap and bypass arrangement which is a safety valve. The pipe legs have 76mm with adjustable fall feet. The hydro test is conducted and all the surfaces are polished with around 150 grits.

 

Ghee Making machine

Jar Material

  • It is made of stainless steel sheet and the bottom thickness is around 16mm.
  • The ball valve is 1.5” S.S.

 

Structure material

  • The frame structure is 2mm thick.
  • The gearbox contains a heavy-duty worm type gearbox.
  • The motor is a 1.5HP single or three-phase model.
  • It has 2 gas burners that are united.
  • The total electrical load is around 1.5 HP.

 

Cream Separator

  • The capacity of the cream separator is around 500 lph.
  • The milk temperature is around 35-45 (Degree C)
  • These machines make the cream efficient for up to 95 percent.
  • The fat content in skim milk is around 0.5 %.
  • The base is made up of casting
  • The motor is of 1425 RPM and 0.25 HP Single Phase 220 V.
  • The milk tank is made of aluminum which has a capacity of around 40 liters.

 

Butter Churner

  • The barrel capacity is around 400 liter.
  • The cream loading is 200 Kg/Batch.
  • The frame and structure are made from stainless steel of AISI-316 and its thickness is 1.6mm. The SS pipe diameter is around 38 to 50mm.
  • It contains motors of Kirloskar 2 Hp single, three-phase, or Crompton greaves.
  • The butter churner contact surface is shot or sandblasted. This way the material like butter won’t stick to its surface.
  • The butter churner will come with Sight glass, Buttermilk drain, Air vent, and Cream loading door. Additionally, there are buttvalves and other accessories.

 

Ghee Pre- Filtration Tank

Ghee Pre-Filtration Tank is manufactured by a 1.2 mm 304 SS sheet. Double wire-mesh is fitted for Filtration with a ball valve that takes out ghee. To make it move the wheels added to the bottom of the tank.