Category: ghee plant

Ghee manufacturing process

The ghee manufacturing process is an intricate way to manage the business under all possible considerations. Whether you wish to set up your business on a small scale or large scale, you need assistance from the well-known Dairy Equipment Suppliers to make everything come to a successful stage.

As time has passed by everything has evolved: Be it methodology, technique, approach, or work ethics. The biggest factor is installation of latest and advanced machinery as it brings convenience to dairy farmers.

The milk fat concentration is in the milk cream form or milk butter, the primary raw ingredient. For fat-rich clarification, use the right amount of heat. Additionally, boiling purpose allows the water percentage to reduce and be at the desired level to make the process smooth. Most importantly, the Ghee Plant manufacturers are the ones you need to trust to seek the most functional and practical machinery to make the manufacturing process go properly.

Why is the advanced ghee-making process better than the traditional one?

When you talk about traditional one: Be it time, effort, or work, all things take effort. The working is manual, so speed gets down with a continuous approach. Once the product is made, keep it in a safe environment until it reaches the end consumer.

The advanced ghee-making process is the trusted option and makes a difference in “How is everything done?”

The most significant factor is that the ghee quality is top-notch because of advanced and innovative machinery & technology. Under the advanced ghee manufacturing process, there are four primary methods used, mentioned below:

• Direct Cream Method
• Creamery Butter Method
• Pre Stratification Method
• Continuous Method

Depending on your business’s nature, you can choose a specific type of method. If you would like to set the ghee-making machinery from the start at your dairy plant, talk to the professionals regarding the milk processing plant cost to better understand how to handle everything effectively.

Long-term benefits of ghee making advanced process

Let’s discuss some of the critical benefits of the opting advanced ghee manufacturing process are:

• Makes the quality top-notch

Inventive techniques allow control over every step, and most importantly, product quality gets better. So, the advanced approach is the most significant factor in quality products are available to the end consumer

• Contamination of the products is less

All the steps of ghee manufacturing are performed in a close and proper setting. So, this factor makes sure there is no problem of contamination. The steps of ghee manufacturing are performed carefully because of advanced technique. The latest techniques allow us to check the product and discard the ones that are not up to the mark.

• Cleaning and maintenance get better.

Cleaning every part of the dairy and ghee-making machine is much better and more effective. So, doing so allows for the correct usage of everything, and the results are much better by all means.

The manufacturing of ghee and its procedure will always be an intricate one. It is still applicable even if the manufacturer of the ghee processor either follows a modern technology of process for bulk production or a more authentic small-scale method.

The traditional technique used for making ghee production is also widely known as the Ayurvedic process. This helps the manufacturer to make good quality ghee in small numbers.

Other than ghee khoya Making Machine is another equipment which is very much in demand because of the growing need in the market.

There are different types of methods that are applied in order to make ghee in the industry of dairy ghee plant. However, all the process of manufacturing ghee demands the same preparation flow or methodology. 

What Are The Process Of Preparing For The Production Of Ghee?

Some of the possess of preparation flow includes:

1. The concentration of milk fat is made of raw ingredients, which are either in the form of milk-butter or milk cream.
2. With the assistance of heat, the workers clarify the fat-rich milk. At the time of the boiling of the milk, the water percentage reduces, which results in 0.5% or less than that to stay in the final product of ghee.
3. The content of cream or curd gets eliminated in the form of the residue of ghee. 

What Is The Traditional Process Of Ghee Making?

Step 1: Procurement And Boiling

One of the most vital possess of making ghee in the traditional technique is procurement. The diet and the farming of the cow highly dictate the quality of the milk butter and the raw material. The cow that is grass-fed is always better than the cows that are grain-fed.

In making the ghee, at least 25 to 30 liters of cow’s milk is needed to make approximately 1 liter of ghee in Milk Processing Equipment. According to the Ayurveda, the milk from the grass-fed cow is better for raw material to make the best quality ghee. 

Step 2: Curdling

The second step consists of converting the boiled milk into the curd. One spoonful of old curd is added to the milk in a traditional form. If you do not have any curd at home, you can also use some lemon juice or any other natural sour ingredient. 

Step 3: Churning

The 3rd step is to churn the curd that was made. This process is done in the wooden equipment known as bilona. It is done in two ways- clockwise and anticlockwise. Churning the curd is a lengthy process which is we make equipment that would amke it easier for the companies to build better products. 

Step 4: Separating

Once the buttermilk and the butter get separated with the help of the churning, the butter is then used for producing ghee. With the help of a strainer, the ghee is filtered for further use.

Step 5: heating

To make ghee out of butter, you need to heat it. Boiling makes the butter clarify, resulting in the production of ghee. 

Overview

Order your dairy plant equipment from NK Dairy Equipments and enhance your business.

We are living in the modern era. But, slowly we are noticing that old traditions are gaining popularity. From clothes to food, everything has an ‘Old-school’ touch to it. Let’s talk about the food industry and how it is coming back. There is no secret that ancient food is making an upturn in the modern menu. To your surprise, let us tell you that people are focusing on starting their ghee plant. This is a fact that people are inclined towards the dairy sector and they prefer to make use of the modern machinery and equipment be it for paneer plant, ghee plant, or any other dairy business.

Obsession over healthy fat

Nowadays, people prefer those options which are better and it can prove beneficial in the long run. As everyone’s focus is getting shifted on the healthy food which includes the healthy fats and this is where people prefer to have ghee.

Why is there so much focus on bringing ghee back?

Ghee is a type of clarified butter and its existence dates 1000 years back in India. Even at present for religious rituals, making food, or for medicinal purposes, ghee is the best choice. Indeed, it is one of the staple items which helps in cooking the dishes with perfection. Be it the ancient and holistic Indian healing system, its use is considered the best. People started focusing on having the food which is best in a way that no other food can be. One of the stats has shown that ghee is the fastest growing industry and it is expected to increase by around $10 billion which is way more than any other business.

Why should you prefer ghee over butter?

Ghee is extremely different from regular butter in several ways. Its smoke point is extremely high and this means that it is not going to burn when it is heated. In addition, when you apply it on the toast or any of the edible material it is going to spread easily. Even if you do not keep it in the fridge, it will still be right. It contains Vitamin A, D, and E in the right amount.

Moreover, the ghee can be made in different variations and this is what many companies are doing. Eventually opting for this has helped them to gain benefits and their market presence has been improved a lot. If you opt for this business then you are gaining 11% to 14% more attention as compared to the existing competitors.

Go with the food trends

When you do the business, it is done to satisfy the needs of the consumers and they should get the best. This way your brand will be highly demanded by every household. In addition, if you can educate the customers about the product and give them the best message, then you will see the profits you are looking for.

Choose the best machinery

Now, when you choose to start the business, you need to choose the best machinery and equipment. If you are looking for one, then you should get in touch with the Nk Dairy team and see how your business will be benefited.

Are you looking to start a new business venture? In that case, your best bet is to start a ghee business in India. There is no denying the fact that setting up the ghee plant can prove profitable in the long run. Ghee contains different benefits like it can nourish your skin, it has traditional religious rituals, used in medicines, and many other amazing benefits. In case, you are already running a paneer plant, then you need to try your hands on this. Just keep in mind that you first manage everything and then only get started. Most important part is to choose the quality dairy machinery. NK Dairy is the most trusted brand among the dairy business owners to get any type of dairy equipment or machinery.

Is ghee business profitable?

The ghee market is huge and it is the second-most consumed dairy product in India. In addition, the demand for ghee is growing all across the globe. Due to the increasing population growth, increased income, penetration in the new market, and health benefits it is preferred by the individuals. All in all, starting the ghee manufacturing business in India is extremely beneficial.

How to set up your ghee manufacturing plant?

Start with market research and prepare a plan

First of all, you need to do a proper market study about the location. In that area, you need to check what is the demand of the customer. Check what your competitors choose for packaging and what prices they have kept. So, it is better that you prepare the proper market plan then you will be able to go in the right direction.

Get your business registered

No matter whether you will be operating on a small scale or large scale, you need to get your business registered. Depending on the state regulations, the process might vary but you need to follow it, no matter what. If you are not sure how to proceed then you should take help from the business consultant to smoothly do the work.

Setup your ghee manufacturing business

Generally, you need to have 1000 sq ft of space. No doubt, it can be more than that and it will be determined depending on what is your business size and production output you are expecting. Make sure that the location you are selecting has a good electricity supply and water resources as they are vital for proper functioning. Also, make sure that there is a proper transport facility so that all the necessary goods can come in easily.

What are the ghee-making machines you need?

Well! The need for the machinery for your plant will depend on the manufacturing process you are following. In case, you are following the direct cream method then you need to following:

• Agitator

• Steam control valve

• Pressure and temperature gauges

• Movable, hollow, stainless steel tube centrally bored in the kettle

• Steam heated double jacketed kettle made up of stainless steel

• Thermometer

• Weighing scale

A most important step is to make sure that you continuously get the work done in your plant so that the results are worth it.

Marketing and distribution in the right manner

Make sure that you have the right kind of marketing strategy for your business. Choose everything with utmost precision and label all the products carefully. For the promotion, you need to choose the online platform or any other way which seems best for you.

Starting a new business venture can come with excitement and nervousness. As we are not sure, whether everything would turn out the way it should or we will end up having losses. Like you are already running a paneer plant with lucrative profits, but now you want to set up the ghee plant. The dairy farmers often get confused about whether it will provide them the benefits they are looking for. If you are in the same situation, this blog will give you all the possible answers to set up your ghee manufacturing plant.

Is it profitable to start up a ghee business?

The ghee market is huge and that is clearly due to the demand it has. Following liquid milk, it is the 2nd most consumed dairy product in Asia. Not only in India but people from all over the world demand ghee. Here are some of the key factors which are increasing the demand for ghee among the population:

• Ghee health benefits

• Population Growth

• Newmarket dynamics

• Increasing disposable incomes

So, if you are planning to start a ghee manufacturing plant, then it is worth every try for you.

Do you know?

The consumers of ghee fall between the age group of 25 to 45 along with small children.

How to Set Up Your own Ghee Manufacturing plant Business?

As it is clear that the ghee manufacturing plant business is not merely to fulfill the demand of the consumers. It is added to various cuisine and even used for medicinal, traditional religious rituals, and cosmetic purposes. Ghee is also known as the clarified butter and one of the most loved dairy products. The final quality of the ghee is what makes it even more appetizing and loved by the consumers.

How do you need to plan for the ghee manufacturing business?

• Begin with market research and prepare a business plan

Initially, you need to do some market research to understand the behavior of the consumers in your area. There are different ghee types so it is important to understand about the same. In addition, you need to have a better look at the price and packaging so that you can prepare accordingly. By creating the business plan you have the project cost, financial analysis, marketing plan, and summary of what steps to be taken.

• Get your business registered and have the license

No matter, whether you are operating on a small scale or large scale, you need to get your business registered. No doubt, the way of doing it might vary as per the state regulations but it is important. For smooth operation, it is better that you consult a business consultant.

Do you know?

You need to have 2 licenses to start up your ghee manufacturing business:

• FSSAI license

• GST Registration

• Set up your ghee manufacturing plant

For the small-scale plant you need to have at least 100 Sq Ft. although, depending on the business size, the place requirement will vary accordingly. But, make sure that you choose the location carefully so that everything you want for the business can be set up in the required area. Most importantly, there should be proper water and electricity supply to ensure the workflow is smooth. In addition, there should be a proper parking space and an unloading/loading area.

What are the types of ghee-making machines?

Depending on what process you are following, the need for the machinery will be different. Some of the major ones are:

• Agitator

• Thermometer

• Weighing scale

• Steam control valve

• Pressure and temperature gauges

• Steam heated double jacketed kettle made up of stainless steel

• Movable, hollow, stainless steel tube centrally bored in the kettle

What does the ghee manufacturing process include?

It contains 2 steps:

• Cream separation from milk

• Ghee extraction from the cream

Just work your way, plan everything, and you will be good to go. While looking for dairy machinery make sure that you only get what is best. Contact the Nk Dairy team for the best quality machinery at an affordable price.