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Dairy Plants dairy products

Essential Tests for Ensuring Raw Milk and Finished Product Quality

When considering the dairy sector, ensuring the quality and safety of raw milk and finished products is of the most extreme significance. Dairy equipment manufacturers in India, for example, NK Dairy Equipments, play an important role in this process by giving high-level machineries like Khoya machines and Ghee plants.

In this blog, we will investigate the essential tests that dairy manufacturers ought to perform to ensure the best standards of raw milk and finished product quality.

  1. Sensory Evaluation

The first step in evaluating raw milk and final products is sensory evaluation. It entails inspecting the dairy products’ look, smell, taste, and texture. Dairy makers can discover any irregularities or off-flavors that may impair overall quality by using qualified experts or sensory panels.

  1. Microbiological Testing

Microbiological testing entails looking for bacteria, yeast, molds, and other microorganisms in raw milk and finished products. This test is critical for verifying that dairy products are free of pathogens and meet safety regulations. It reduces the risk of foodborne illness and ensures the product’s lifespan.

  1. Antibiotic Testing

Antibiotic testing is required to ensure product integrity. It identifies antibiotics in raw milk and final goods, ensuring that they are within acceptable limits. This test helps to prevent the consumption of antibiotic-contaminated milk and dairy products, hence protecting consumer health.

  1. Fat Content Analysis

The proportion of fat in raw milk and dairy products is determined by fat content analysis. It is essential for consistency and meeting product criteria. Dairy equipment manufacturers, such as NK Dairy Equipments, offer cutting-edge machineries such as Khoya machine and Ghee plants that enable accurate fat content measurement, facilitating the production of high-quality dairy products.

  1. Protein Analysis

Protein analysis determines the amount of protein in raw milk and finished products. It is a critical criterion for determining nutritional value and product quality. Dairy manufacturers may ensure that their products satisfy the desired protein levels and suit the nutritional demands of consumers by undertaking protein analysis.

  1. Residue Testing

Residue testing includes evaluating raw milk and finished products for the presence of pesticides, antibiotics, and different contaminants. It ensures that the dairy items are liberated from unsafe residues and comply with regulatory standards. Regular residue testing keeps up buyer confidence and maintains the reputation of dairy manufacturers.

Conclusion

Ensuring raw milk and finished product quality is a vital concern for dairy manufacturers. By carrying out the essential tests explained above, dairy equipment manufacturers, such as NK Dairy Equipments, can support the production of excellent dairy items, including Khoya and Ghee.

The Ghee Plant plays a vital role in the production of high-quality ghee. By staying focused on these tests, dairy manufacturers could meet buyer expectations at any point as well as keep up with regulatory compliance and build areas of strength for the business.

Through constant advancements in dairy equipment and severe quality control gauges, the Indian dairy area can flourish while ensuring the prosperity and fulfillment of consumers.

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dairy equipments - Dairy Plants Dairy Plants dairy products

Dairy equipment safety: The most crucial for the business success

Are you planning to begin the dairy business?

Well, for it’s a safe and sound approach, your business needs the right functionality right from the start to make every step of the process function effectively. In that case, you need the assistance of the best Dairy Equipment Manufacturers in India to seek the most inventive and modern approach-based dairy machinery to ease the overall operating mechanism. But, in all this, it’s essential to seek the proper safety measures. Otherwise, it can pose a huge risk to the life of individuals working on the dairy farm. So, all the equipment & machinery need to be well equivalent to make it seem right on all possible levels.

Keep workplace safety on a top-notch level

The worker’s safety should be of prime importance to the dairy business owner. Whether it’s the ghee plant or milk plant, don’t neglect any state at any cost. It’s the health and safety of all the employees working in the surrounding that should be given utmost importance. If there a workplace accident that affects not just it’s the overall functionality of the dairy business but many other factors that are impacted:

  • Lost work time
  • Employee morale
  • High insurance premiums
  • Repairing & replacing equipment

And that’s why it’s important to keep the workplace safe and secure to ensure the working conditions are managed to a superior level. So, to reduce the accident rate, it’s extremely crucial to keep safety on a top-notch level all the time. Enforcement of the safety rules, whether it’s using the khoya making machine, ghee plant, milk plant, paneer pressing machine, or other dairy machinery, there has to be the right approach & methods to limit the overall hazard rate in the dairy business premises.

Develop the right kind of safety norms

The right methods of safe operating procedures should be included to make the functioning effective and manageable. So, here are a few safety norms that you should include:

  • Make it the practice to have seat belts and roll-over protection to facilitate the employees having an additional layer of safety.
  • Before making any adjustments to the machinery or equipment, you need to check all the necessary details to make the necessary difference towards the same for seeking effective overall results.
  • Make sure there’s the right maintenance approach on all safety guards and devices all the time. Get the PTO shields, PTO shaft guards, cowlings, safety switches, etc.
  • Keep the travel speed on the right level so that everything required is appropriate and working correctly to make the roadways and flashers warning lights to work all the time correctly.
  • If there’s anything that’s not right or might have the possibility of being hazardous, then it better get it changed right away.

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dairy equipments Dairy Processing dairy products khoya making machine

How does an automated method help the dairy processing business?

Dairy plants have evolved with time

The dairy plants have better functionality and methodology to make everything work effectively. The assistance from automated machinery is the key to embracing all things. Moreover, it allows the dairy business owner to streamline the process better and get everything done based on programming. If you are planning to start a dairy plant, you need assistance from the top-rated Dairy Equipment Manufacturers to have tremendous technology-related products.

How is process control automation managed in the dairy industry?

Indeed! With automation, it’s necessary to be always on your toes. Most importantly, being a fast-paced business in the last few years, the option of default control systems has come into play. Therefore, the right kind of execution and processing of information correctly helps to achieve optimized and well-managed results. So, whether you are looking for a paneer-making machine, cheese cutting equipment, or khoya making machine, the functionality of automation is there to make everything work correctly.

Customization of dairyD equipment and machinery

When you find a reliable, trustworthy, and experienced dairy equipment manufacturer by your side, achieving the right options is easier. If you have a specific requirement on your mind, just tell the team, and they will make sure to offer you the necessary product to fulfill all your dairy business demands.

Benefits: Process of automation in the dairy industry

Benefit 1: Increased food safety

Most importantly, automation increases food safety as the chances of risk or error reduce with the automated functionality. Therefore, the chances of having any sort of foodborne illness reduces. Most importantly, there’s increased product quality and safety. With the central and controlled cleaning, the contamination problem has been reduced.

Benefit 2: Quality that stays consistent at all levels

Most importantly, the quality part is extremely consistent on all possible levels. There’s more focus on getting standardization to bring a lot of ease and perfection at every possible step. The addition of controlled plant managers lets everything be in better tune and makes production units have the right workflow.

Benefit 3: Boost the total amount of production capacity

Most importantly, the level of production capacity increases to a whole nother level. Like, the need for human labor is limited. This is because you simply have to give the instructions and press the button. Afterward, the machine will carry out all the necessary operations. So, it gives you a better opportunity to boost the dairy business production.

Benefit 4: Increased efficiency

It’s much easier to track everything at the dairy plant. The automated functionality makes it easier to track every important information. Additionally, it lets you see when the production was low or if there’s something that needs correction. The dairy business functionality get’s boosted and efficient results are obtained.

 

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dairy equipments dairy products diary equipments - Diary information

Which are the three most common milking robotic myths?

Milking Robotic Myths

When you wish to accelerate your dairy business, you can have different considerations on your mind. Most importantly, choosing the most advanced and well setup dairy machinery and equipment brings utmost ease. And with the updated technology and system, it has become all essential for the dairy business owner to go for milking robots. But, when something new comes into the market, people have several myths and doubts in their minds. And that’s where the role of the top-rated Dairy Equipment Manufacturers comes into play. Their assistance right from the start makes it easier to have proper management. And that’s why in this blog, we have mentioned all the necessary milking robotic myths to make you well-aware of every minute of information.

Busting the milking robotic myths

Myth 1: Robotic milking boils down to the automatic parlor

Choosing the perfect type of milking machinery lets you automate the entire process. With the most appropriate farm management system, you have the right insights to make better data-driven decisions. The milking robots make it extremely functional and well under control for the right management.

The invented systems make it easier to manage the dairy herd and give the dairy business much better reasons to have a higher return on investment. All in all, excellent results await you no matter the size of your dairy business. So, be it a khoya making machine, paneer-making machine, or any other inventive option, you should take advantage of automated functioning.

Myth 2: You cannot choose a box system for large farms

The rise in labor costs and various benefits has made it possible to boost cow health. The small and necessary steps are the key to better results and boosting herd health. Additionally, the herd will be less stressed and offer dairy farmers a desirable return on investment. Additionally, it’s also about making the practical experience much better for the larger farms to have more benefits. It’s about recognizing and managing every small factor with a different and better approach.

Myth 3: The robotic system is just for the happy few

The robotic systems are not just all functional and offer the best results. But these are also about the right transitioning that lets the system be right and better. So, it’s all about making an investment worth everything and allowing you a higher ROI.

Are you looking for dairy machinery?

NK Dairy Equipments offers you the most functional and automated dairy equipment, Additionally, it’s also being functional and choosing the options that stand apart in all possible regards.

If you want something specific or in terms that offer a much more functional state, then tell our team and get the necessary service accordingly. No matter what concern you have on your mind, feel free to discuss the same with our team.

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dairy equipments dairy products

New and advanced technologies are likely to boost profits for the dairy business

The technological wave is engulfing every other sector in its approach. No matter which sector you talk about, the advanced methodology and technique are bringing a huge difference in the working of the dairy sector. One such area is dairy farming which directly benefits and motivates the dairy business to choose the best methods for bringing utmost difference. Be it a khoya machine or a complete dairy plant; everything is built perfectly to help the dairy farmers have utmost ease.

Most advanced technology in dairy farming

Robotic milking

Since the day of evolution, Indian dairy farming has changed, and there’s no going back. Assisted technology brings a huge shift to having technical support and makes everything seem as effective as possible. No doubt, choosing the technology will still take some time as the concept is new. Nonetheless, technical support offered by technology is indeed the only possible way for a dairy business to flourish in every possible manner.

To understand the concept of robotic milking or any other latest technology, you must get hold of the  Dairy Equipment Manufacturers. They are well-known to the entire process and help you get hold of the most appropriate option.

Installing fitness tracker for cattle

The success of the milk processing plant depends on different factors. Out of all those, one of the essential ones is to boost cattle productivity. Because if there are health problems, there will be problems, and there won’t be quality dairy products. Therefore, the dairy farmers need to continually keep track and monitor of everything like:

  • Nutrition
  • Behaviour
  • Pregnancy
  • Milking output anomaly
  • Milking frequency
  • Activity level

The real-time monitoring of cows helps ensure any unwanted sign with their health is known immediately. The tracker placement is on:

  • Tails
  • Legs
  • Neck
  • Ears
  • Or any other body part

The use of smart health tracking cow devices will make the utmost difference in their health. Using everything automated and based on advanced technology is bound to bring desired difference for the success of dairy plants.

Drones for cattle monitoring

Drones work way more than you have thought. Yes! These play an imperative role in cattle monitoring while grazing or if you are not around. Moreover, the drones help find the cattle that have been lost, stolen, or attacked by other animals.

Moreover, few drones are available with thermal sensing equipment to make everything work smoothly and track cattle depending on body heat. Using all the latest and inventive technology makes a huge difference in the entire process. Additionally, the technology allows the farmer to have better control and ensure every step gets done correctly.

Streamline the entire process at a dairy farm

Most importantly, it’s about streamlining the dairy farm’s entire process. Once you set the command, the machine works for enough time. In the meantime, you are in a position to do other necessary work.

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dairy products

How are the milk and milk products processed at the dairy plant?

Processing Of Milk & Milk Products 2022

The dairy business is getting better and better with time. You include several dairy products in your daily business to take it to the next level. To ensure everything goes smoothly and effectively, inventive and modern machinery from the top-rated Dairy Plant Manufacturer will help ensure everything is well-balanced.

Get the dairy business production managed

If you are running a ghee plant, you have to accordingly set up everything to ensure the working is as smooth as possible. Now, let’s look at all the milk and milk products processing parts, which is why the dairy business works in a way that is only going to result in huge profits.

 Milk

Milk is one of the most nutritious options, and in India, milk intake is seen regularly among individuals. Although, it is something that requires proper handling as it is categorized as a perishable item. If not done correctly, it will result in microorganisms growth which increases the chances of spoilage, and it’s not safe for human consumption.

Considering the situation, several methods are used to make milk last for longer. There are several advanced treatment methods used for milk processing like:

Milk pasteurization is the heat treatment performed to increase the milk shelf life and kill all the necessary microorganisms. Afterward, various sections are included in the milk processing area like milk storage, separation, homogenization, and collection.

Undoubtedly, many challenges come on the way, but all these must be well-managed effectively to ensure the entire process goes smoothly.

Ghee

Ghee is another widely used dairy product used in India. It’s an integral part of the Indian cooking method as it gives the food that nutty taste. Well! It’s not just about the like, but it is known for providing several health benefits. Some of them are:

  • Boost immune system
  • Reduce free radicals
  • Improve digestion
  • Heal wounds

Apart from cooking medium, its use is well considered for religious rituals, traditional medicines, etc. So, it’s one of those options that is regarded as a great choice to help the dairy business owners make a better way to the market.

Paneer

Paneer is loaded with all the essential nutrients, and some of them are protein, calcium, and vitamin. Paneer is known for reducing calories, and it can be grated over the dish or used a small amount to make the dish flavorsome. Paneer is an excellent source of calcium and even works against digestion. Statistics have shown that the paneer plant  market is around 30%, a considerable number.

Increasing global dairy product market

The Indian global dairy product market will see massive growth in the coming years. It’s like also ensuring the nutritional value is well-managed so that when the consumer gets the desired product, they don’t have any difficulty. All in all, it’s like making sure everything is well-balanced from start to end, and only those options are selected, which will make a huge difference. In the given scenario,

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dairy products

जानिए खोया बनाने की सबसे आसान तकनीक कोनसी है और इसके कितने प्रकार है?

त्यौहार के समय मिठाई का सेवन सबसे अधिक होता है जो की इस समय को और भी खास और महत्वपूर्ण बनती है | खोया की बिक्री इस समय में बहुत ही तेज़ी से बढ़ती है जो की Milk Processing Plant का कारोबार कर रहें हो उनके लिए बहुत ही अहम साबित होता है | यदि आप अपने डेयरी व्यवसाय को बढ़ाना चाहते हैं तो Khoya making machine को अपने डेयरी प्लांट में स्थापित करवाएं | चाहे आप Ghee Plant का कारोबार कर रहे हैं, अपने व्यापार को बढ़ाने के लिए आपको khoya making business की तरफ भी झुकाव करना बहुत ही फायदेमंद साबित हो सकता है |

अधिकतर लोग खोया को बनाने का घर पर परियास करते हैं पर उसे सही तरीके से बनाने में सफल नहीं हो पाते | इसे के चलते हमने इस ब्लॉग में खोया बनाने का सबसे आसान तरीका बतया है | आपको इन दो बातों का बहुत ही ज़्यादा ध्यान रखना होगा:

  • मावा तब अच्छे से बनता है जब आप भैंस की फुल क्रीम का इस्तेमाल करें

  • खोया के इस्तेमाल से बहुत ही अलगअलग मिठाइयाँ बनती हैं, जैसे की दानेदार बर्फी, लाडू, पेड़े, और बहुत सारी चीज़ें

खोया का इस्तेमाल बहुत ही अहम माना जाता है

कल दिवाली है और हमारे आसपास एक अलग ही रौनक और मुस्कान लोगों के चेहरे पर देखी जा सकती है | यह एक ऐसा समय जिसका सभी लोग न की सिर्फ भारत में बल्कि दुनिया के अलग हिस्सों में बहुत ही बेसब्री से इंतज़ार करते हैं | यदि आप इसको घर पर बनाने का परियास करना चाहते हैं ताकि आगे जाकर आप इसको अच्छे से संभाल सकें तो आपको यह ब्लॉग में बहुत ही अहम् बत्तों का पता लगेगा | खोया का इस्तेमाल सिर्फ मिठाईयाँ बनाने में ही नहीं होता बल्कि यह कई सब्जियों में भी इस्तेमाल की जाती है | इसके साथ ही खोया अलगअलग प्रकार से भी मार्किट में आप लें सकते हैं |

बट्टी खोया

बट्टी खोया में कड़ा एंड जमा हुआ खोया होता है | खोया दूध को गाढ़ा करके बनाया जाता है | बट्टी खोया को बनाने के लिए इसको तब तक गाढ़ा किया जाता है जब तक इसका सिर्फ और सिर्फ पांचवा हिस्सा न रह जाए | जब खोया त्यार हो जाता है तो उसके कटोरे में जमा देते हैं | अधिकतर तोर पर बट्टी खोया का इस्तेमाल बर्फी एंड लाडू बनाने के लिए किया जाता है |

चिकना खोया

चिकना खोया, बट्टी खोया जितना तो गाढ़ा नहीं होता है क्यूंकि उस स्टेज पर पहुँचने से पहले ही इसको त्यार मान लिया जाता है | इसके इस्तेमाल से रसगुल्ला बहुत ही ज़्यादा नरम और स्वादिष्ट बनता है |

दानेदार खोया

इस तरीके का खोया बनाने के लिए दूध में निम्बू दाल दिया जाता है, जिससे की वह दानेदार जैसा बन जाता है | इस तरीके के खोया का इस्तेमाल कलाकंद, पेड़े, लड्डू और दानेदार बर्फी बनाने के लिए होता है |

खोया बनने की परिक्रिया

दूध में उबाल आने दे और उसको धीमी आंच पर करीब 3 से 4 मिनट के लिए चलते रहे | दूध जब हलवे की तरह गाढ़ा होने लग जायगा तो आपको पता लग जयगा की

यह त्यार हो रहा है | गैस को बंद कर दें और इसको थोड़ा धंदा होने दें | आपको इसको फ्रिज में रखकर करीबन 3 से 4 दिन तक इस्तेमाल कर सकते हैं |

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dairy products

4 Methods to know if the Mawa you are using is pure or Adulterated

Some Dairy Industry Related FACTS

Did you know?

The benefits of using milk that is processed in the milk Processing Plants:

  • The milk from such plants is so healthy since all the harmful bacteria and pathogens get eliminated.

  • Also, the shelf life of the milk gets considerably increased. You can use it for quintessentially more time as compared to the unprocessed milk.

What is the Similarity between the Ghee Plants and the Khoya Plants?

Both of them make use of the Malai to obtain the final product. When Malai is put in the ghee or Khoya making machine, after processing, it results in the ghee and khoya respectively.

Do you want to know about ‘MAWA Adulteration’?

Mawa’ is just like gold for the dairy industries. It is useful, taste-enhancing, healthy and gives a rich flavour. But one disadvantage which it has is related to its expensiveness. This is the main reason, it is used in small amounts in the sweet dishes or the dishes which are to be made with it.

But, you will be surprised to know that people have started doing adulteration with the Mawa.

But now the question arises, how do we check whether the mawa is adulterated or not. Then for that, you need to have a glance at the following written points:

1st Method

It is the method that has been presented by FSSAI – Food Standards and Safety Authority. This is very simple:

Step 1: Put one spoon of khoya in the hot water

Step 2: Put iodine in the solution afterwards

Decisive Results

If the khoya turns out to be blue, then it is the colour of adulteration. If not, then it’s pure and fit to be used.

2nd Method

It is one of the natural methods to find out whether the mawa is adulterated or not. The fresh and organic mawa does have a graining texture which leaves grease when rubbed on the palm. So the next time you go out to buy Mawa, then make sure you are checking its purity by rubbing it in your hand.

3rd Method

Since the use of Khoy is best in sweets as it is rich in various kinds of nutrients. But the use of Vanaspati is not at all good for our health and the excessive consumption of the same will make the individual suffer from heart stroke and cholesterol like problems. To check the presence of Vanaspati, take a sample of the sweets and then add 1 tablespoon of sugar and 2 tablespoons of hydrochloric acid in it. If the product comes out to be red, then it is the sure-shot sign of adulteration.

4th Method

Take a sample of the Mawa or Khoya in a container. Add 3 tablespoons of sulphuric acid to it. If the mawa changes its colour to violet, then it is adulterated. If it stays pure, then it means there are no signs of adulteration.

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dairy products

Festive season is the best time to get hold of khoya making (mawa business)

Diwali is just around the corner!

One of the most loved and my favorite festivals. The upbeat and sparkling atmosphere it creates gets even better when we have our favorite sweets. It might be possible you are traveling to your home to celebrate it with your family or planning a trip with your family. No matter what you choose, you should be in high spirits to keep that festive cheer. Now! Talking about the dairy business owner, it is the best time for them to uplight their business. It is because of the main part of making sweets: Khoya production. What’s better than having a khoya-making machine at your Milk Processing Plant and making those delectable sweets that are worth every bite. If you wish to set up your Ghee Plant, khoya making business, or any other dairy business then make sure that you get the best of dairy machinery and equipment from NK Dairy.

Superior-quality Khoya making (Mawa Making)

If we talk about khoya then it’s simply the reduced milk. The process of doing it takes a lot of skills so that it does not get wasted. For a well-known halwai, it is of utmost importance that they use the super quality khoya to make those delectable Indian sweets that are the star of the Diwali season. Khoya is made for cow or water buffalo milk. The production of khoya in India is around 6 lakh tonnes.

Taking measures to stop the khoya adulteration

One of the problems is that increasing khoya demand leads to adulteration in the entire process. This is where FDA (Food And Drug Administration) started taking certain measures which ensure the best-quality khoya is prepared and free from any sort of impurities. It’s the process and the use of advanced machinery which increases the khoya shelf-life and its taste. To stop this practice of adulteration, FDA is taking the best of measures to have better control over the entire situation. Doing so will make sure the customer and the khoya-making business are not at any loss & the final product made is without any adulteration.

How to check whether khoya is adulterated or not?

You know you must check whether khoya is adulterated or not. Here’s how you can do that:

  • One of the studies has shown that when you boil khoya in water and let it cool down. After that, you should add a drop of iodine to it. If it gives a bluish tinge then it has starch in it.

  • Another way is to take a pinch of khoya and mash it with your fingers. When you taste it, if it is sweet then it has some sort of artificial sweetener in it.

Changing the dairy business for better results

The Nk Dairy team is of the view that the dairy business owner should get the best quality machinery and equipment to boost their business productivity which leads to better outcomes. If you are planning to start your dairy business be it khoya making, curd making, ghee making, or any other dairy product, we have the best machinery for you.

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dairy products

Why do we need to promote the Indian dairy industry and support make in India?

Overview

Do you know what are the ongoing negotiations under the RCEP? Well! Their basic aim is to reduce or rationalize the import duty structure in India. With this, it will open the door for New Zealand and Australian markets to enter India and give their cheap dairy products. However, its impact on the Indian dairy farmers will not be favorable in any sense. No doubt, the ‘Make In India’ is all about promoting the gem in our country and giving a chance to come to the top.

Urging to reduce the import duties

The developed participants like Australia and New Zealand are requesting India to reduce their import duties. At the 8th RCEP meeting held in Beijing the main focus was given on 2 aspects:

  • New Zealand wants to have more hold of the market with its dairy products, wine, apples, and kiwi into India.
  • India is demanding the increased access of professionals into New Zealand and with this easing the barrier which has been imposed.

As per the Indian dairy industry, ‘Import reduction requests by the nations will have a negative impact on the Indian dairy sector. With this change it will impact the 100 million dairy farmers and that risk is not what we want to take.’

Indian farming business has seen a lot of ups and downs

Back in the 1950s, Indian milk demand was dependent on imports. In the 1970s, the wave of success for the Indian dairy farming business changed and we came across many great brands like Amul, Milma, Verka, and much more. Gradually, these became household names and a lot has changed since then.

Indian dairy sector is the largest

Indian overtook the US and became the largest milk producer in the world in 1998. In 2019, milk production was noted at 176 million metric tonnes. It is safe to say that it is one of the largest agricultural commodities in the world and 20% of it is referred to as global milk production.

One of the studies has shown that by 2033 it is expected to double and in terms of global production, it will be around 30%. Indian dairy sector is also the source of employment for both men and women. Around 70% are women and 69% are a part of the socio-economic deprived communities.

There is no doubt that India is self-sufficient in terms of its milk surplus trade balance. It is also clear that the demand is only going to increase with time, which opens up the door of opportunities in the future.

Industry estimates

Indian dairy market industry is estimated to be around 0.5 million metrics for the skimmed milk powder, cheese, and butter. If New Zealand dairy products step into the market these stats will reach 0.133 million metrics. You can say that 1/3rd of the dairy market will be taken by them.

So, it is important that the Indian dairy policy should revolve around Indian dairy products and not let any other country rule our dairy farming sector.