Category: Milk Processing

Are you planning to own a dairy plant?

Well! That’s a great choice. The milk processing business is an integral part of the industry, and it is gradually becoming famous around the world. The dairy business is indeed something that is making a difference in the way it’s done and how others consider the same. India is among the largest producers and consumers of dairy products. The ever-increasing demand and present scenario have made it possible for the milk processing business to create the desired impact on the business owner to transform their business functionality. To set up the milk processing business with utmost ease, all the necessary inventive and modern Milk Processing Equipment are needed to make the workflow manageable.

Setting up the dairy business with a practical approach

The primary consideration is to check how much you are willing to invest in setting up the dairy plant. You have to check the investment capacity and get the necessary steps done accordingly. It will be much easier for you to know the desired benefits you can get through the dairy setup. Additionally, it’s also like knowing the milk processing business is managed through every possible bit. If you have just started, make sure that you consider all the necessary dairy products and choose the one you are most inclined towards.

When you want to store milk and other dairy products, you have to know all about the capacity solutions. As the options are endless, it depends on how much is being processed each day.

500 Liters per day

This much milk quantity processing is needed for the dairy farm having around 60 to 100 buffaloes & cows. For making the benefits reach another level, the option of pasteurized milk is essential for well managing the entire work. All the necessary equipment that is needed in the milk plant are:

• Refrigeration system
• Milk pumps
• Storage Tanks
• Cream separator
• Pasteurizer
• Pipes
• Control Panel

Whether you look for the khoya making machine or any other machinery of your choice.

1000 liters per day

Such a quantity of milk is perfect if the farm has buffalo and cows count from 50 to 100. The business owners can produce pure ghee, yogurt, and milk pouches.

2000 liters per day

This quantity of milk is suitable for those dairy farms having 200 to 300 cows and buffaloes. Additionally, the production of dairy products includes cottage cheese, yogurt, pure ghee, flavored milk, and many other food items.

5000 liters per day

This quantity is excellent for the dairy farms having around 300 to 500 buffaloes and cows.

In case you have a specific requirement, then you can tell the NK Dairy Equipments team beforehand, and they will fulfill all your needs.

Invest in high-quality and automated dairy equipment 2022

Milk and dairy products are the two most essential parts for business owners. Especially for those planning to set up their milk processing plant or wish to take their business one step further, the inventive and updated Milk Processing Equipment plays a pivotal role.

The milk processing liners are enormous as they have stainless steel, washers, pipe sleeve, and sealers. Moreover, each option can have addressed the HPSP requirements, which are well-managed against the food safety standards. The processing includes several steps effectively:

• Raw milk purification
• Milk homogenization
• Pasteurization
• Cooling
• Filling

Do you wish to set up a khoya Making Machine in your dairy plant? Make sure to get the one that offers higher functionality, and the machinery is based on superior technology.

Automated equipment for different steps of milk processing

• Raw milk purification

End-user should get the purified raw milk, and that is possible through 2 significant steps:

• Filtration
• Centrifugal purification

The given step includes the proper milk processing equipment for better management. As time passes, more and more dairy business owners are slowly moving towards this option.

• Homogenization

Homogenization stops fat globules presence and makes it better in terms of flavor. That’s not the only aim of homogenization, as doing so makes it easier to digest milk, and the body will get the necessary amount of fat & protein. The homogenization milk equipment is categorized into the following:

• High-pressure
• Centrifugal
• Ultrasonic types

The former one is the most used option among dairy business owners because of how it works.

• Pasteurization

Milk pasteurization includes three powerful techniques for making the results better. It includes:

• LTLT

Pasteurization performs at 62-65℃; it goes on for 30 minutes.

• HTST

Pasteurization is done at 72-75℃ temperature and just for 15 seconds.

• UHT

UHT has a 130-150℃ temperature & afterward, it’s there for not more than 15 seconds or even less than that.

• Cooling

Pasteurized milk cooling temperature is not more than 4℃. The variety of cooling equipment is valuable in the market, so depending on the one you choose to get, the pasteurization will vary a lot. As modern technology advances, it makes the entire process manageable and effective.

Invest in modern technology to improve the working of your dairy plant

Automated functioning plays a significant part in cycling everything to the right place. Additionally, it is even easier to meet the hygiene standards as the process is automatic, so there is not much issue. The automated functioning allows you to set the necessary time, and on the said interval, you can give further instructions. By doing so, in-between, you get time to do something more meaningful.

The way milk is made gets dominated by so many different kinds of technologies. Each of the technologies is designed just to make the whole process thoroughly efficient.

Once the milk is produced, these are sent to the milk processing plants for increasing the shelf life of it.

Note: If you want the equipment for your ghee plants and khoya plants, please contact us @ +91-93550-13913, +91-93551-13913. We are emerging as a best seller for the khoya making machine as it is helping the khoya plant owners to increase their profitability.

How Are The Cows Usually Milked?

Cows are usually milked with vacuum cups that are attached to the cow’s teats. The milk is sent to the refrigerated vats via the stainless steel pipes.

What Is The Time Limit For Transporting The Milk To The Pasteurization And The Homogenization Factories?

Within a period of 48 hours, the milk is intended to be transported to the milk factory where it will get:

• Pasteurized

• Homogenized

What Is Pasteurization?

This is one of the techniques that:

• First of all, heats the milk to about 72 degrees celsius for 15 seconds

• The milk is then cooled immediately

This process helps to eliminate the harmful bacteria and microorganisms from the milk.

What Is Meant By Homogenization?

The milk is pressure passed through the fine nozzles. With that, the globules of fat get evenly dispersed.

This is also beneficial for separating the cream and making it rise on the top. It will help you with the texture and the test that is consistent.

Did you know?

As per the demand of the people, the manufacturers do produce the unhomogenised milk for those who like the separated cream to appear on the top.

How Is Such A Great Consistency Achieved In The Milk?

The latest and highly evolved technology along with the supreme management of the cattle and the novel factory methods have led to achieving a great level of consistency in the milk.

What Is Needed For The Standardisation Of Milk Products?

The standardisation of the components of the milk is important so that the elements like the fat content are made consistent irrespective of the season or the breed of the cow.

What Is Known As Centrifugal Separation?

With the help of this technique, either some or all of the cram is reduced in fat content and the milk is skimmed. The solids of the skimmed milk are added again if the texture is to be improved and the protein content is to be enhanced.

What do you think about ultrafiltration?

This helps to make the milk move across a membrane which will be at moderate pressure. This process helps to hold all the following:

• Proteins

• Fat Globules

• Calcium Complexes

Both the water and the lactose gets eliminated and leave a high calcium and protein-rich product behind. The fact content will help to make adjustments so that the preferences of the consumer can be well suited.

What Is Reverse Osmosis?

It is a process somewhat similar to ultrafiltration. In this process, the membrane holds the majority of the solids present in the milk which lets the water pass through it. But lactose always remains there. The flavour does not at all get affected.

Since it is the milk which is the most consumed item in our daily lives and thus the demand for it is regularly getting escalated. Milk is not only a part of the B2C business, rather it is a part of the B2B business as well. From milk, we can obtain khoya and ghee, so the businesses which are specifically focusing on preparing dairy products require milk in bulk quantities. This is the predominant reason why people are finding it convenient to switch to the dairy business. Since they know they will never run into losses.

Which are the other dairy businesses?

• It is the ghee plant that requires triple the amount of milk of how much it produces.

• It is the mawa plant that processes milk in the mawa making machine to come across the dried and evaporated milk.

• Apart from the milking business, it is the processing business as well which the people take up. In those businesses with the help of pasteurization and other heating techniques, the shelf life of the milk is sought to be increased.

In this article, we are going to particularly focus on the milk processing business.

What happens in the milk processing plants?

A milk processing plant carries out several techniques to process the milk in such a way that its shelf life gets immensely increased. To make sure the business is running smoothly and without any problem, it is important to follow all the steps enlist as below:

• Milk Collection

First of all, the milk needs to be collected from the dairy livestock. After that, it is important to transport the same to the dairy plants.

• After transportation to dairy plants

When these are transported to the dairy plants. Then the following procedures are performed:

• Separations

• Clarifications

• Separations

• Homogenization

• Pasteurization

• Quality Check

After carrying out every essential process required for increasing the shelf life and before heading for packaging, it is needed to check the quality of the products.

Why are homogenizers used?

For setting up effective and successful plants, it is needed to use the homogenizers. This procedure is highly beneficial since it is helpful to produce the non-soluble mixtures parallelly. This is one of the main reasons why this process is considered vital for milk processing.

In which kinds of packets, the milk is supposed to get packaged?

In the last stage, the milk is supposed to get packaged. It gets packaged in the following:

• Bottles

• Cartons

• Plastic Bags

Final Comments!

If you want to step into the dairy industry by working in a specific sector, then obviously, you will need several kinds of equipment and machines. With the help of these machines and the services, it becomes quite easy to keep up with the increased productivity regularly. If you are looking for dairy equipment manufacturers, then please count on us – NK Dairy equipment.

Milk is one of the food items which you will find in every household in India. Eventually, it makes it clear why people are shifting towards the milk business. In case you are planning to set up the dairy plant, then you must get the best milk processing equipment. It is one of the first things and if you think to compromise on this step, then the further steps will not give you the results you are looking for. The NK Dairy team has been serving clients all across Indian for many years and continues to do the same with each passing year. Let us tell you one thing which most of our customers will ask for i.e. about the milking machine price. The price of the machinery will vary on different factors, so therefore the cost can begin from Rs 16,000 and it can also go higher to Rs 65,000. So, as per your demand, our team will give you the final cost.

‘Make A Great Difference’ – Choose the super-Quality Milk Machinery

What are the factors to choose the best milk processing equipment?

Let us make things easier for you, as here we have mentioned the top factors for you to choose the best milk processing equipment.

• Consider the space

First of all, you need to consider the space and size of the milk plant and see whether the one you want to buy is easy to adjust or not.

• Choose as per your investments

Make sure that you choose the equipment as per the investments you would want to make. This way, in the future, you can have machinery which needs additional features.

• Faster and smooth

The milk machinery you would want to choose should provide faster and smooth working.

• Easy cleaning

When you choose the advanced and modern milk machinery this thing will be easier. As the machinery parts can be easily removed, and attached so that they are easy to clean.

• Safe for animals

Make sure that the machinery you choose for your plant should be safe for animals and its use should not affect their health. In case you are buying the milking machine then make sure that it does not over-milk.

• Less noise

What’s the use of modern and inventive modern machinery, when it cannot adjust the noise level? So, make sure that you buy the one in which the noise level is easy to adjust.

Also, make sure that you check the machinery you are getting is under the warranty period

Why is it important to get the milk machinery equipment?

• The use of milk tanks makes it easier to store and receive raw milk, skimmed milk, and cream milk.

• By homogenizing the milk, it makes it easier to understand the texture & variety. The milk will not get segmented, and its taste will get better.

• Pasteurizers are useful to kill the presence of harmful bacteria in the milk which are not safe for human consumption.

• With the milk separators, it makes it easier to ensure that destructive air does not get inside the product.

For every dairy plant, there is a need for necessary equipment. The equipment varies from one dairy plant to another based on the nature of the business. For example, milk processing equipment for small scale dairy farm is different from that of the equipment required in the large scale industries. So let us discuss some of the quintessential pieces of equipment that are needed particularly in the small scale industries.

• Which services are supposed by a small scale industry to perform?

The small scale industry may include the manufacturing of the following mentioned products:

• Cream & Butter
• Pasteurized milk & Yogurt
• Cheese & Icecream
• Fluid milk & Buttermilk

• Which equipment is essential to be incorporated in the small scale dairy plants?

The small scale dairy plants are customary to have the following pieces of types of equipment:

• Storage equipment

The storage equipment is necessary for all dairy plants. No matter that the dairy plant is either small scale or large scale. There are following types of storage equipment which are essential to carry out the storage functions:

• Pre stack tanks
• Milk tanks
• Interim tanks
• Mixing tanks

• Pasteurizers

Pasteurization is a process which is necessary to increase the shelf life of the milk. Pasteurization is not only necessary because it helps to alleviate the shelf life. But it should also be considered because it helps to kill the harmful pathogens which are present in the milk. So to carry out this function, it is quintessential to install equipment which carries out the healing process of the milk. The predominant benefits of installing pasteurizer are that one can set the temperature of the equipment according to the preferences.

• Cream Separators

Cream separators are also installed in the small scale dairy plants. This machine is particularly used for producing either:

• Skimmed milk
• Low-fat milk

The predominant function of the cream separator is to divide both the cream and milk separately. Depending upon the temperature conditions, the fat percentage of the milk may vary.

• Butter churner

Butter is obtained from milk by making it undergo a procedure which is facilitated by the butter churner. The preponderant function of the butter churner is to bring about the butter and buttermilk from the milk itself.

• Cheese presses

This equipment is needed if you want to make cheese out of the milk. The required results are obtained by compressing the cheese curds at the required force. The amount of cheese curd which is used to obtain the cheese depends on what amount of cheese you are wanting.

• Homogenizers

Homogenizers are used to ameliorate the texture & taste of the milk. These can be polished up by using the homogenizers. This task is accomplished by compressing the milk through variegated tiny holes under full pressure. The homogenizers are particularly used when you have obtained milk from several different cows and you do not want it to taste bad.

Final Thoughts

The dairy equipment is necessary for any dairy plant to alleviate productivity. No doubt the labour force can do the work but the hygiene and consistency which machines can bring especially in this corona cannot be brought by human labour.