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Milk Processing

Reducing Labor Cost with Advanced Milk Processing Equipment

Milk production varies from country to country. Well, in that case, it is important to choose the best and modern milk processing equipment. The labor cost is an important factor in this case. In this guide, we are going to tell you how the use of advanced milk processing equipment will reduce the labor cost.

The milk and dairy products are in high demand among the Indians. A few years back, everything was done with the help of labor. But, there was the issue of increased labor cost. This was making it difficult for the dairy business owners to manage the productivity level.

To fulfill the need of the increasing demand the dairy farmers are using the latest and innovative technology. No doubt, the government has also executed additional services to address the problem of the production and output of farmers.

With time, modern dairy machinery and equipment have become an important part of the dairy farm. The milk processing machine is designed in such a way to fulfill the needs of the customers. Currently, their use is seen more in huge and advanced dairy farms as they are producing milk and milk products in large amounts.

With the installation of the advanced dairy equipment in the milk processing plant, a large volume of milk and other products can be handled easily. The manual milking is possible for the small dairy farms as the production scale is small which can be handled by the farmers easily.

On the other hand, the large scale milk production process is handled with the latest and updated milk processing machinery. With their installation, the dairy farm will save you a lot of money and this is the reason every farmer wishes to get them.

Added benefits of using Milk Processing Equipment

  • Once you set the time and start the machine, everything will be done on their own. This will help to save labor costs because these machines can be operated by a few labor.
  • Well, this is interlinked with the above point. With the reduction in labor cost, the need for farm workers also gets less as the machines are operated with automatic functioning.
  • With the latest and modern technology, milk production has increased. It is seen that as compared to hand milking these machines work 3 to 4 times faster.
  • During the lactation process, the stress is reduced which means the milking routine is better and effective.
  • The machines have the latest and updated features which help to ensure the milk quality is best and safe for consumption. In turn, this will help to increase the shelf-life of milk and other milk products.

If you are planning to buy the machine then talk to the best manufacturer to get the premium quality product for your dairy farm.

 

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Milk Processing

How are Milk Processing Equipments helpful in dairy farming?

The working of the dairy business is evolving with the advent of modern technology and machinery. The dairy sector is gaining a lot of profits as the demand for milk and other milk products are the highest in India. In this guide, we will tell you milk processing equipment is helpful in dairy farming.

The latest dairy technology and machinery are an important part of milk processing. The milk plant is an essential part of socio-economic development. The dairy business owner’s main aim is to produce nutritious dairy food in the milk processing plants.

With modern and up-to-date technology, the products are made of the best quality and they are fit for consumer use. In the dairy farm. There are different milk processing equipment which needs to be installed in the dairy farm to increase the milk production and get other benefits.

Different types of milk processing are important in the dairy farm. The working and process of each machine are done in different forms. For the dairy owner, it is very essential to choose the best manufacturer to get a smooth and effective working mechanism. Given below are some of the major components in the dairy farm:

 

  • Separators machine

 

Separators contain the sterilizers which help the manufacturers to separate the milk. By separating the milk both skimmed milk and cream are produced.

 

  • Pasteurization milk plant

 

Milk contains some harmful bacteria which are killed with pasteurization. In this method, the milk is heated at a constant temperature to kill the harmful bacteria. This machine type has become an important part of milk processing as it helps in keeping up with the milk quality.

 

  • Milk tank

 

Daily, the milk needs to be collected and there are other dairy needs for which milk tank is helpful. To transport milk from one part to another milk tankers are an important part. The milk tank should have the freezers along with the latest and strong devices.

 

  • Homogenizers

 

These machines help stabilize the fat emulsion and stop it from separating after the milk processing is done. The use of these machines keep the milk-white and helps to keep the flavor right.

 

  • Filling machines

 

Filling machines play an essential role in packaging which includes the bottle inspection machines, bulk cream filling machines, bottle lifter conveyors, and margarine tub filling machines.

 

  • Milk machinery for storage

 

Milk which gets to the plant needs to be stored for a longer time so that it can get to the next procedure in the right way. The milk needs to be stored in an airtight container and it should be free from microbes & micro-organisms.

So, it is clear a lot goes to keep the milk quality safe in dairy farming. If you have any doubt talk to the professionals.

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Milk Processing

Difference between pasteurized Milk and Homogenized Milk

When we hear about milk you might have heard the terms like pasteurization and homogenized. Both processes are important but different. No doubt, milk is consumed in the most amount in India. In this topic, we are going to tell you about how pasteurized and homogenized milk is different.

The dairy market has gained a lot of popularity and there are many dairy alternatives available. Well, there are 2 main terms which might you might have come across like pasteurization and homogenization. Both processes are a very important part of the dairy business. Getting to know how the food we eat gets on the table will be quite interesting.

Understanding the difference

Pasteurization

To make the milk safer milk pasteurization machine is very useful. Well, the main purpose of this method is focused on taste and consistency. The best part is that it won’t affect the nutritional value in any way. The dairy machinery will heat the milk to destroy the harmful bacteria and this helps in increasing the shelf life.

  • The milk is heated at 161.6° F for a few seconds and known as HTST (High-temperature Short-Time). The type of pasteurization will manipulate milk for a different purpose. This milk type is labeled as “pasteurized”
  • The milk in small dairies or homes will undergo low-temperature of 145° F for half n hour as the milk needs to be consumed quickly.
  • Another technique is UHT (Ultra-Heat Treatment) in which milk is heated to 280° F for a few seconds only. With this, the shelf-life can be extended to 6 to 9 months. This milk type is labeled as “ultra-pasteurized.”

Homogenization

  • This process is different from pasteurization. This type of milk is treated mechanically to ensure it has a smooth and even consistency. Its main purpose is to break the fat molecules so that they do not get separated. When the milk is not homogenized the on the top of the fat molecules will come and a cream layer is formed.
  • With homogenization, the heating and cooling will make the milk go through tiny holes that break the fat molecules and this way it gets suspended into the rest of the liquid.
  • The dairy farm owners can create uniform products from a different herd of cows and this way the milk is filtered easily and also shelf-life is increased.
  • In this process, there is no use of additives or any type of chemical treatment is not done.

This method is very helpful in filtering the fat and create skin milk in one or two percent. By skimming the cream from the top differently fat content can be achieved and this makes the homogenization process better.

In case you are planning to open your dairy farm then you should keep these processes in mind to give a quality product to end-users.

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Milk Processing

Better Quality Of Dairy Products Needs Better Dairy Technology

In the past few years, you may see several changes in dairy technology. These days all the dairy products are made with the help of advanced techniques and machines as well. These machines are useful to make quality dairy products, that will offer you a healthy lifestyle.

If you are running a dairy business, you may see so many advancements in dairy technology, which is useful to make quality products without much stress. All the dairy works are done with the help of advanced dairy machinery. And milk processing plant is one of the most well-known and crucial techniques, which performs several tasks within minutes and results in better quality dairy products.

In the past years, people do not like dairy products too much, but these days everyone loves dairy products due to better quality and flavor as well. Well, the majority of dairy products are available in different types of flavors, so that everyone can consume them easily include children. In this article, we are going to talk about greek yogurt and milk too.

Let’s talk about milk first.

Milking process

As we said earlier, the milking process is doe with the help of machines, such as milking machines, pasteurization, and separators. These are helpful to produce quality milk so that everyone can consume it without any problem. These days, milk is also available in different flavors such as almond, elaichi, strawberry, butterscotch, chocolate, and pista. These flavors are loved by almost every one of each age group, not only children. So, flavored milk is processed with the help of machines, and if you are planning to establish a dairy business, you need to understand this as well as the market value flavored milk. Only then you will be able to grow your dairy business.

Greek yogurt

production of yogurt is completely different than milk. In the past years, yogurts are made manually such as first people boil the milk and then separate cream from it. After that adding buttermilk or previous curd in it, let it sit overnight. And the next morning, they find yogurt. These days all the processes are done with the help of curd making machine. This machine does not take too much time to produce yogurt, and you do not have to wait for a long time to produce yogurt. These machines are useful to produce flavored yogurt as well. Similarly like milk, people love to eat flavored yogurt, because plain yogurt has no taste.

So, these are the advancements of dairy farming, that are beneficial to produce healthy and better quality products as compared to past years. So, you have to buy the quality machines, if you are planning to establish a dairy farm or business.

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Milk Processing

What are milk alternatives? Are they even worth?

Milk is the best food to drink and there is no such alternative to milk, which will give you the benefits similarly to milk. These days, dairy farming is growing day-by-day, because all the dairy tasks are done with the help of machines. So, if you are thinking to start a new business of dairy farming, then you have to understand some factors.

Milk is one of the best foods to drink, which is drunk by almost everyone in each age group. In the past years, children do not love to drink as much milk, but these days they love it very much due to new flavors of milk. This is only done with the help of advancement in technology, for instance, milk processing machine is useful to produce quality milk. Milk machine is not useful to produce quality milk but also offers you hygiene products, so that you can lead a healthy life.

You may not know that dairy farming is growing day-by-day and offer you several dairy products such as cheese, yogurt, buttermilk, butter, and so on. These products are in demand these days similarly as milk, but you may not be aware of it that there are several milk alternatives.

Here are some milk alternatives.

Soy Milk

This is the best and popular alternative to milk, this soy milk is made from soybeans, which is available in several flavors such as-:

  • Sweetened
  • Unsweetened
  • Flavored varieties include chocolate and vanilla.

This Soy milk is good for health because it contains so many nutrients as compared to milk, such as calcium, vitamins A and D and protein as well. So, you can also go with it if you are a heart patient and wish to get rid of your heart problems.

Almond Milk

Almond milk is made of ground almonds and water additionally, offer you creamy texture completely similar to dairy milk. Moreover, this almond milk is rich in vitamin E. You can also go with fortified almond milk because it contains too many minerals and vitamins.

Rice Milk

No one may know about rice milk, because this made of boiled rice, brown rice starch, and syrup too. In addition to this, this rice milk is the best alternative to cow’s milk because it is gluten and nut free. This is beneficial for those who have milk, nuts, and gluten allergy.

Coconut Milk

This is also beneficial for those with certain types of food allergies. As the name depicts, this coconut milk is made of coconut and contains too much potassium, which are necessary nutrients to drink for a healthy lifestyle.

Moreover, you can also go with flax and hemp milk, if you do not love to consume dairy milk. These types of milk are available in certain flavors, you can choose according to your taste.

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dairy equipments Milk Processing

10 Milk Processing Ideas to Get Profit

Dairy farming is a popular business, in which you can gain more profit. However, if you are planning to start this business, you need to understand what factors are necessary to get more profit. For this, you must get help from experts, or you must read this article in the end because we are going to tell you everything about this.

Dairy farming is well-known among people because dairy products are not only loved by adults but also liked by each age group. So, if you are planning to start a new business, then you must understand what factors affect productivity. In addition to this, you need to understand how to get more profit in this business.

Milk Processing Business Ideas

Bottled Milk

Bottled milk is referred to as farm-fresh milk, that is loved by almost everyone these days. In addition to this, most people lean toward this type of milk because this is too pure and original milk. In the past years, milk is packaged in a glass bottle, but these days dairy farmers use pet bottles to store milk. If you are planning to establish a large scale dairy farm then, you need to install a packaging machine along with a milk processing plant as well.

Butter

Butter is another dairy product, which is liked by people. They love to eat butter in the morning at breakfast. These days, dairy farmers use dairy machinery to produce low-fat or cholesterol-free butter. If you do not want to go with a large scale business, then you must go with a small scale business which includes butter making.

Cheese & Paneer

Cheese is another dairy product that is most popular in the market. This is not only popular to spread on the bread. This product is also useful to gain more profit. This is not only used in homemade food, but restaurants and hotels also go with this product.

Cream

No one has enough time to make cream at home. That’s why most people go to the market to buy the cream. You must start cream making business because it is also used in both sweets and salty foods. However, you need to understand there are 4 types of cream such as-:

  • Half & Half
  • light cream
  • light whipping cream
  • heavy cream.

Flavoured Milk

You may not know that Flavoured milk contains several types of vitamins and minerals. These days, you can buy different flavors of milk, but these contain only a little amount of sugar. This is necessary to give flavor and taste to milk. You can also go with this business because children love to drink flavored milk instead of plain milk.

Moreover, you can also go with cheesecake, condensed milk, ghee and so on things.

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Milk Processing

Milk pasteurization Processes – Three types

These days, all the dairy works are done with the help of milking machines such as pasteurization, milk plant, and so on. If you are planning to start a dairy business then you must understand all aspects of dairy farming related to milk processing and preservation as well.

Millions of milk companies use pasteurization to enhance the life of their dairy products. Milk pasteurization is necessary to ensure that their dairy products meet the requirements of food safety and preservation as well. These days all the dairy works are done by Milk processing machine, which includes milk plant, cheese-making machine, pasteurization, and so on.

Now, let’s have a look at the benefits of milk pasteurization.

  • This is beneficial to a reduced risk of illness.
  • Milk pasteurization is valuable to increase the nutritional value.
  • This technique also helps in preserving the packaged milk for a long time.

Types of Pasteurization

There are three types of milk pasteurizers, that are available in the market. These all types are specially manufactured for pasteurization. These are-:

High-Temperature Short Time (HTST)-: This type of pasteurizer is additionally known as Flash pasteurization or continuous flow pasteurization. Well, this is quite a popular way of milk preservation present day. In this type of pasteurization, milk is heated to a specific temperature for almost 15 seconds in order to kill pathogenic bacteria. This type of pasteurization is useful to store milk for a long time such as 20 to 25 days.

Ultra-Pasteurization-: Ultra pasteurization is beneficial for those milk brands who want to store milk for at least 2 or 3 months. This type is helpful for double cream as well as half-and-half milk packaging. In this type of pasteurization, milk is heated at high temperatures such as 280°F, but only for two seconds. This is the fastest way to preserve milk for a long time. Millions of dairy farmers and milk brands use this type of pasteurization to preserve milk.

Vat Pasteurization-: This is one of the most expensive and longest methods of milk preservation. In this type of milk pasteurization, first of all, milk is heated at a temperature of 145°F for at least thirty minutes. In addition to this, then it can be cooled down to a temperature of 30°F. This is one of the best alternatives in order to preserve the milk, but this is not easily available.

Tunnel Pasteurizers and its benefits

Tunnel pasteurization is explained as chambers that are made of stainless steel. These are available in various shapes, designs, and sizes, that are valuable to store milk for a long time. These offer you many benefits such as-:

  • These are user-friendly.
  • These pasteurizers are completely safe and secure.
  • Multidimensional
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Milk Processing

How is Milk Pasteurization Important in the Milk processing Industry?

Pasteurization is the most important technique in the dairy farm industry as it helps in the sterilization of milk. To deliver the quality milk this method is very helpful and it should be done properly. Read the given topic to understand the importance of milk pasteurization in the milk processing industry.

Wondering to know what is the way to get rid of harmful bacteria in the milk so that it is fit for consumption. In that case, the sterilization of milk is possible with the method of pasteurization. To do it in the right way the milk processing industry has the right kind of machine. The machine effectively helps in destroying the pathogenic bacteria which can be hazardous to consume by a human being. With this method, the shelf-life of the milk can be also be increased.

What is the working of milk pasteurizing equipment?

 

  • In the milk plant, the milk pasteurization machine the tubercle bacillus destruction curve and with cream separation thermal destruction. In the milk processing plant, the machine helps sterilize the raw milk and helps in fermentation.

 

  • It can be processed in 2 ways: one is long-term low treatment temperature and short term high-temperature treatment. The treatment option which is the most popular is low-temperature treatment. The temperature is around 60-degree Celsius and for around half an hour.
  • If the temperature is high then the temperature is going to be around 95 degrees for 20 minutes. But, the issue is that milk quality can be affected by this method.
  • With the milk pasteurization machines, the bagged milk is also treated. In this process, fresh milk is collected by the factories and at low temperature, the milk is processed. Additionally, the milk quality will be better and it will last for a long time. But, keep in mind that the process is complex.
  • Drinking freshly gushed milk is not the best choice as it can have harmful bacteria. Even after pasteurization, the milk needs to be stored at low temperature. If this step is not done properly then milk can get spoilt. So, storing milk in the best way possible is important.

Importance of Pasteurization in the world

  • Pasteurized milk is the most important category of milk. In America, pasteurized milk is what you are going to find.
  • With the pasteurization, the bacteria are already killed which makes it best for consumption. This also helps in preserving the flavors and the milk flavor. But to store the milk the temperature should be kept in mind which is 4-degree celsius.
  • The pasteurization milk of 100ml and 200 ml are used by the dairy farms on a small scale.

Just make sure that you buy all the machines for the dairy farm from the best and trusted source.

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Milk Processing

Important steps to Increase Production of Milk in Dairy farm

Dairy farming is growing, due to increased demand for milk & dairy products. But many dairy farm owners are unable to produce more amount of milk so that they can fulfill the needs of people. Read the article, because we have shared the steps to increase the production of milk.

The demand for milk and dairy products is increasing day by day, not only in India but across the world. Increasing milk production is very important for improving dairy farm profitability. But many dairy farmers are struggling to grow their business as well as milk production. No doubt they perform the tasks with the help of dairy machinery and other machines but they are still in stress. If you are a small dairy farm owner, then you need to know what can help to increase the production of milk.

Important factors to increase the Profits of dairy farming

 

  • Amount of Milk

 

The most essential factor is to increase the milk amount. Once the milk production is maximized it lessen the burden to cover the fixed costs like heating and use of electricity.

 

  • Sales price

 

The total price depends on the market and how the market is growing. There are some levels in which you can high profits. One of the factors is to increase the quality of milk so that the risks of germs and bacteria is decreased. Another factor is milk composition which includes fats and proteins.

 

  • Proper use of resources

 

Increasing milk production is dependent on the intake of dairy products. Once you consider the initial cost you can easily get the high returns.

 

  • Controlling the maintenance cost

 

There is some cost which is directly proportional to the total number of dairy animals present. Increasing the productivity per cow will make the return on investment much better and increase production in your milk processing plant.

Steps to increase milk production

In the dairy plant, herd management and other factors can directly impact the milk produced per cow every day. Here, the regular audit should be implemented as it will help to determine which area needs improvement.

  • Health issues

Dairy animals encounter various health diseases which affect their digestion and can lead to a problem in eating behaviors.

  • Managing the Reproductive problem

If the reproductive functioning is poor then the calving interval will increase and also the length of lactation. With low reproductive performance, the diet will not be properly utilized.

If you are looking to start your dairy farm then make sure you buy the machinery from the trusted source. You should visit us to get the best machinery which is of premium quality and help you to increase the production of milk.