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paneer press machine

Nk Dairy And Paneer Manufacturing Process

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Paneer which is known as cottage cheese in English is the important ingredient of various kinds of foods of north India. There will be nothing wrong if we will say that most of the north Indian cuisines are incomplete and tasteless without Paneer. This great demand for Paneer can be due to abundant availability of dairies and dairy products and even due to high nutrition value of Paneer.

Even reports have revealed that demand for cheese increases every year by 10-12% not only in India but also in other Asia Pacific countries.  There are several reasons for the growing demand of this cottage cheese like its consumption in various cuisines and increasing number of fast food chains that take cheese as an important ingredient in their foods like pizza, pasta in many forms. Moreover, the increasing trend of vegetarians can also be the reason for the growing demand of Paneer.

This is the reason that Production of Paneer is spreading and its manufacturing is getting famous in various parts of the world. With the growing demand for cheese, many avenues are opening in India that is starting Paneer manufacturing for the business purpose from small scales even.

We here at NK dairy provides you with the Paneer making machines like Paneer press so that you could have a high quality of Paneer.

Paneer manufacturing with us

In the Paneer making process high-quality standardized milk is heated to 90 degree Celsius and then cooled down to 80 degree Celsius for coagulation of milk. After the coagulation, the coagulated particles are poured in the Paneer press to drain the whey and separate the Paneer after pressing it.

For the formation of soft textured Paneer it is important to press the Paneer only inadequate way and with adequate pressure otherwise, it could get dry and lose its soft texture. Further, the Paneer is separated and kept in cold water for vacuum sealing and packaging to supply in the market.

We offer Paneer press machines, processing plants from small, medium to large size business units according to requirement. We offer the best quality machines and plant on the basis of individual needs and requirements. We offer Paneer press, Paneer separator, Paneer maker, and Paneer cold room etc for the perfect and hygienic manufacturing of premium quality Paneer.

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paneer press machine

Quick Inquiry Learn The Art Of Making Delicious And Nutritious Paneer

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Only a few are there, who knows how to make Paneer of premium quality? We often prefer to buy cheese from the market rather than making at home even we know that homemade Paneer is more delicious, nutritious and hygienic because we hardly know how to make it at home.

In the older time, our dadi’s and Nani’s were used to make cheese at home which used to be of finger licking taste even today when we think about that tasty Paneer it tickles our taste buds.  I think they were efficient in the Paneer making art. Yes, you have heard right Paneer making actually is an art in which only a few are expert.

However due to change in the milk quality, it is impossible to get Paneer of dadi ,nani’s time as today we get milk in poly bags which may or may not be of high quality so for Paneer making art having milk with a good proportion of SNF and Fats is quite essential.

Other than good quality milk you could be in need of following things for Paneer making

  • Fresh non processed milk of minimum SNF 9 and fat 6.5
  • The coagulating agent like white vinegar, lemon, citric acid, acetic acid
  • Muslin cloth
  • Thermometer
  • Appropriate vessels according to the quantity of milk and Paneer
  • Heating equipment
  • Whey draining and Paneer press
  • Some ice

Paneer making process

If you remember the taste of Paneer of old time when your grandmother used to make it and want to make the same then with following few steps you can also make yourself efficient in the art of Paneer making

    Initially pour the four times milk as the quality of Paneer you want to make, into the vessel for boiling

    Continuously heat and stir the milk and bring it to boiling temperature approximately up to 90 degree Celsius

    As soon as the milk reached to 90 degree Celsius add the coagulating agent whichever you have chosen for making Paneer

    Even if you have a coagulating agent of high concentration you can dilute it before adding to make milk coagulate uniformly

    You need to add the only small amount of coagulating agent as otherwise, it can sour the taste of Paneer

    Stop addition of agent when the whey colour changes from yellow-green to transparent

    When the coagulant get settled your process of coagulation is finished

    Next important step is to pour the coagulated milk in muslin cloth kept in Paneer press to separate the coagulated particles from whey

    When most of the whey get drained with the help of Paneer press machine then you can separate the Paneer after 10 minutes

    Then transfer the Paneer in cold water and then you can store it according to your wish

If you are not having Paneer press machine then you can use anything of a lightweight to put some weight on Paneer after shifting it in Paneer mould vessel so that you could give it shape and drain off the way completely. The most important thing to keep in mind while making Paneer is not to press Paneer too much as it could make cheese too dry and even Paneer will lose its soft texture

Hope so, with these steps you could try to make Paneer with an artistic approach and will get great taste and premium quality.

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dairy equipments

How to Keep your Dairy Equipments Clean and Hygienic?

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Dairy farms are adding much to the national income as well as these farms are contributing the lot to satisfy the daily needs of people for dairy products so it is important to pay extra attention for the cleanliness of dairy farms.

Dairy equipments like milking machines are expensive so it is important to keep them clean so that not only the lifespan of equipments can be increased but also the good quality of milk can be maintained for the best health of the consumers.

You can keep your dairy equipments clean in the following three steps
STEP 1 RINSING

Rinsing is the initial step of cleaning dairy products. Before cleaning the milking equipments you need to hose down the external surfaces in the milking machine. Before cleaning you can flush the lukewarm water through the milking machine as Luke warm water will help you to get rid of any solids that generally get built in the milking system after draining the milk from it.

Continue the process of flushing Luke warm water until the water gets clear and then drain all the water from the machine before approaching the second step
STEP 2 WASHING

After rinsing, you can use the chemical cleaning solutions to wash the milking system. This chemical removal of equipment will ensure the removal of butterfat and protein that generally get build in the machine.

You can use the chlorinated alkaline detergent to clean the pipes and equipment and you can mix the detergent with water according to the instruction given on packing of detergent.

Even it is important to keep in the notice about the right temperature of water and detergent mixture so that correct and effective washing can be ensured. Generally, the temperature of the mixture is kept between 160 degrees and 170 degrees Fahrenheit.
STEP 3 SANITIZE

It is considered as the last step of cleaning the dairy equipments and in this step chlorine based sanitizer is used to sterilize the equipments. The sanitizer is mixed with Luke warm water and run on 5-minute cycle in the milking system according to instructions of manufacturer given on pack.

Once you find the equipment disinfected, you can drain the sterilized mixture from the machine and let it soak for some time to ensure the proper cleaning.

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Uncategorized

The invention of Bulk Milk Coolers is really beneficial for Dairies and Farmers

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Bulk milk cooler in India is also being widely accepted by the dairies and the farmers as these bulk milk coolers are an effective way to maintain the freshness of the raw milk. As milk is being distributed to every town and rural area but there is not a guarantee especially in the summer season that during the distribution of milk, the freshness of the raw milk could be maintained longer or not but the milk coolers make it possible for the dairy owners.

These dairy coolers have the capacity to cool down the raw milk from 1,000 liters to 10,000 liters up to 4degree centigrade which is essential to lock the quality, taste, and freshness of the milk for a longer time. As without these coolers, it was difficult for the farmers to keep their milk safe as in the summer seasons they had to reach to the dairy farms before 8 o’ clock so that they could collect the milk before the rise in temperature. To make sure the timely collection of milk the farmers had to start the milking process before 5 am. Thus these milk coolers have given bit flexibility and relaxation to the farmers as now they can deliver the milk even after 9 am.

Moreover, they can now expand the size of their herd as now they have more time for milking and even there is no botheration for the loss of milk and even due to the higher storage capacity of these coolers, farmers can store the milk as per their wish and size of the herd.

These bulk milk coolers are also very cost effective as on the one side cost of these coolers is not much high and even there is not much need of maintenance for these coolers, on the other side these coolers can keep your milk safe and can lock its freshness for a longer time thus it is also saving of money.

Bulk milk coolers are advanced dairy products but are invented by keeping in mind about the end users so even the uneducated farmers belonging to rural areas can use it as it is easy to operate. Even these coolers are easy to clean. These coolers are hygienic and cooler way to keep the freshness lock of the stored milk for a long time so are very beneficial for the dairies and farmers.

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Uncategorized

How Can The Cooling Tanks Benefit The Dairy System?

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India holds the highest position among the top milk producing countries. We boast of a high population of milk producing animals. Various states of the country account for high levels of production of milk. But given the climatic conditions of our country, it is important that the milk extracted is stored at low temperatures so that the purity is maintained.It is desirable that the milk is preserved right from the point when it is extracted from the udder to the point when it reaches the customer. The average temperature in the country touches around 45 o C in summers. Keeping this in mind, it is essential that the milk is stored at cool temperature levels of 4 o C soon after the extraction.Such a procedure will help in maintaining the bacteriological quality of the milk.

Cooling Tanks

The best bet for undertaking such a procedure in the use of cooling tanks. Bulk Cooling tanks may be used to store milk after it is taken out from the udder. It is crucial for improving the shelf life of the milk. It further helps in providing a systematic mechanism for the extraction of milk. It is also beneficial in cases where the milk extraction is to be done from far away areas.
According to the latest research, it has been found that if the milk is not used immediately after extraction, then it needs to be stored at a temperature of 7oc. If the procedure is not followed, then the milk will become contaminated. If the perfect safety norms are to be followed, it will be better if the milk is stored in the cooling tanks soon after extraction. It will be beneficial in the long run as the need or milk cans and long transportation cost will not be incurred.There are many more advantages which come with this measure –

  1. Souring or curdling of the milk will be prevented
  2. Adulteration or spilling of milk during transportation can be avoided
  3. The quality of milk will be improved.
  4. The dairies concerned will save on purchase and maintenance of cans.
  5. There will be more flexibility in the schedule of milk collection thereby increasing the volume of milk collected.
  6. The improvement in the quality will prove beneficial in the local as well as international market.
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dairy equipments

What Does It Take To Clean Dairy Equipment?

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All the Dairy Equipments related to milk, appliance area which are related to Milk, are usually very dirty or have muck. Hence, they must be washed properly, and also decontaminated and made ready before using it again.

Immensely huge chambers must also be kept clean post each milk delivery and disinfected before each milking session. The main motive of cleaning it nicely is to take out any soils, natural and lifeless solids which settle on the vessel post removal of milk. Cleaning and disinfecting greatly help in killing unconsumed pathogen which is present on these surfaces after milking. Not cleaning properly or not being careful while disinfecting will let the pathogens to stay on the vessel for as long as possible and then reproduce.

Vessels get contaminated due to:

Natural Soils

They form the most part of the natural elements of Milk, which is the Proteins, fats, Sugars. It becomes essential to eradicate the soil from the surface as soon s you can post the process of milking because their stickiness to vessels will increase over time, which will dry the soils. Post dryness and hardening, they will take a shape of sediment, which will be all the more difficult to remove.

They can be removed by:

Medium for cleaning

For productive cleaning of milk vessels, the first thing which has to be done is an examination of water reserve for the crystal hardness and also selecting a cleaning medium which is friendly with water. When the hardness of water extends to 20 grains per cup, it will become important to boost the disinfectants absorption.

Mostly, a salty cleanser, along with acid cleaner is used for cleaning purposes. The cleaners mostly have basic alkalies or lime, present in them. The milk fats melt in it, along with all the proteins, carbohydrates. Bleach or chlorine works on removing protein sediments.

Safety measures to be taken.

  • All the material for cleaning should be kept locked in a separate room, where none can enter. The room should preferably be a cool one and the lightning should also be good so that the names of materials can be well read.
  • Cleaning agents repellent material like hand gloves, eye protection masks or glasses or face safeguards, footwear to protect feet should all be used while handling cleaning agents.
  • All the labeling should be done in a proper way, preferably in bold, along with the instructions to operate, while mixing all material be sure to go out in a well-ventilated area.
  • Care should be taken while combining acids, always add them slowly, to the water, and also keep in mind never ever to mix with hot water.
  • Chlorine Compound should never be added to other detergents or any kind of acid, as they can be life-threatening.
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Dairy Information

How To Best Manage Transition Cows In Dairy Farms?

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Any cow which is bred at the dairy has low levels of natural defenses, especially while it brings up a little one. To oppose that, it may have a provocative reaction for fighting a disease. But, the provocative response is twofold, especially if the condition is terrible.

Acute swelling or pain is related to increase White blood cells (monocytes) activity and also in fighting off with diseases. The cows having inflammation at a higher rate produce much less milk. The main thing to control this is by earning how to manage cows. A study on new tools helps in reducing the chances of acute inflammation.

This can be done by considering the following:

Controlling Body Condition Score

Controlling body condition is one of the best ways to reduce the chances of transition cow disorders. It is disapproving to examine the % of milcher outside the required range of body condition score. All the groups will be having some cows with BCS more than 3.9. But, in the case of the midpoint is 4, and about half are more than 4, then the problem needs a solution.

Transition Cow Barn

Enough counters and extra space in coops which are not oversupplied will guarantee that milkier have entry to space for lying and feeding. If coops are overstocked or oversupplied yielding cows will be having less access to both are will be affected too much more issues at the time of calving. Also, milkier have to be kept cool while there is heat to avert surplus standing, hitch and feeding intake problems.

Oxidation Inhibitor

Oxidation inhibitor like Vitamin e, a chemical element (selenium) or other non-edible products, during transformation period to relieve oxidative stress can work wonders for cows prior to their calving. The cows which are treated had less number of kept placentas and dead born than those who were not treated.

Non – Ionic Diet

Non – ionic cow diets have shown to be having low cases of milk fever.

Inflammation

Using NSAIDs like Salicylate is very beneficial for cows, during their lactation period. The older cows reacted with 30% more milk and much more milk fat than the ones who were untreated.

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khoya making machine

Reasons Why Your Diet Must Include Milk And Milk Products

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Milk is a staple food and it must be included in the diet. This is because milk contains various nutrients that are essential for the body. The importance of milk is so much so that for the first months after birth, the child is only fed on milk.

Why Include Milk And Milk Products In Diet?

  1. Tasty products: there is no denying the fact that milk-made products are extremely delectable. Ice cream, milkshakes, smoothies, yogurt are among the few to name. Milk is a product which can be molded in any taste and form to give a sumptuous and mouthwatering taste. Whether it is summer or winter, the milk can be altered to yield a taste of the person’s choice. There are a host of flavors to choose from ranging from vanilla, strawberry, butterscotch, and chocolate and they can be added to both hold and cold milk.
  2. Nutritional value: milk is a storehouse of nutrients. It contains nine essential nutrients namely calcium, potassium, phosphorous, high-quality protein, vitamins A, D, and B12, riboflavin, and niacin.
  3. Benefits to health: milk is a powerhouse for the body. So are the milk products. Milk and milk products such as cheese and yogurt are responsible for maintaining strong bones. They are also crucial in reducing the risk of cardiovascular diseases and type 2 Diabetes substantially. They also keep the blood pressure and obesity under control.
  4. Economic independence: the milk industry is an ever-growing industry that employs not a few but quite a big number of people. Thousands and millions of people are raising their income from the milk industry that can include animal breeders to large milk refining industries. There is a revolution in the milk industry with machines and equipment for producing so many items from milk such as cheese, ice cream, yogurt. There are also khoya making machines for producing khoya which is used for making sweets.
  5. Versatile: the best part about dairy products is that they can be combined with any product at any time of the day irrespective of the food one is consuming. It is the most versatile product that can be altered as per the season and meal to add as a complimentary drink or food.
  6. Safety: pasteurized milk and milk products are among the safest products for consumption and it is widely available everywhere making it easy to procure and consume.

Overall, milk is a power and energy booster for body enriched with vital nutrients required for a healthy body.

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dairy equipments

New Tech That Can Make Your Farm More Productive

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Technology and innovation have not left any sphere of the world untouched, the same is the case with the dairy industry. There have been remarkable improvements and upgrading in the field of dairy industry that has revolutionized its entire structure and way of functioning. Employing even more new technologies can further improve the working of the dairy farm making it more yielding.

New technologies for the farm

There is various new dairy equipment and technologies that can help improve the productivity of the farm:

  1. Fitness tracker: it may sound astonishing but the fitness trackers that were once a thing for humans are now available for the cows too. These are tied on the neck of the cows and it helps to keep a record of the health of the cow, the number of steps it covers in a day as well as the habits of the cow. This entire information is sent to a connected device and can be read by the owner whenever it is possible. These records are easily beneficial in knowing any illnesses that the cow may be suffering from and discussing the same with the veterinary doctor, knowing about the pregnancy of the cow and raising the milk productivity of the cow. This can be availed from any dairy equipment supplier.
  2. Drones: drones are useful for farms too. They can help in keeping a check on the herd when it goes for grazing, the water and moisture supply of the farms can be evaluated, the farms can be protected from thieves, and detecting any areas of the farm that need repair. The best part is while observing the farm with naked eyes and human observation, the farm owner may miss out something. But, by sitting on the chair, he can observe his farm thoroughly.
  3. Backscratching brushes for cows: the cows have the same tendency just like humans in this regard. They love it when their backs are scratched and they feel pampered too. Although it is a simple device, it can make the cows happy and improve their blood circulation.
  4. Knowing the cows: there is a facial recognition device that helps to identify the feelings of the cow and changes in their behavior. This helps to know whether there is any change in the behavior of the cow and whether she is taking her feed properly or not.

All in all, the use of technology in farms raises the happiness of animals and ultimately helps the dairy owner to make the most out of his farm.

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curd making machine

Reasons Why Yogurt Is Essential In Your Everyday Diet

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There won’t be anyone worldwide who would not have the taste of yogurt. A fresh bowl of whipped yogurt is everyone’s favorite. This marvel product can be made all the tastier by adding to it, chopped fruits, or onions or tomatoes, capsicum. You name any vegetable and it can be added to yogurt. Many people like to have a smoothie made out of it, some like to have it as a breakfast cereal.

No doubt all of us love to have it in any form, but many of us are still not aware of the amazing health benefits it provides us with. It is made out of milk, hence is fortified with enormous nutrients like calcium, vitamin D, Vitamin B, potassium, magnesium and many other things.

The best way to have curd or dahi is homemade dahi. It is very simple to make it in the dahi making machine. In case you do not have any dahi making a machine, till now, you can get it from NK dairy.

Some unbelievable benefits of curd:

Excellent for bones :

One cup of yogurt has about 300 mg of Calcium. Having yogurt daily will surely help in keeping bones strong. It has very less percentage of fat in it. Thus your weight is also kept in balance.

Keeps vaginal infections at bay :

Homemade yogurt or dahi is especially great for keeping vaginal infections at bay. They discourage the growth of yeast being formed. There are a bacteria called lactobacillus acidophilus in yogurt which helps in balancing the growth of infections in the body, hence the yeast is killed by forming hydrogen peroxide.

Great for ingestion :

The curd is considered to be a great probiotic. These are beneficial bacteria, which are known to enhance the movement of the gut. They also help in reliving the inflamed digestive systems and also treat troubled stomach.

Helps in lowering high blood pressure :

A study has proven that people who regularly ate more of on- fat yogurt were less likely to have high blood pressure. The special proteins in yogurt mixed with other nutrients like potassium and magnesium drastically help in lowering down high blood pressure.

Have a gorgeous looking skin:

The Curd is very good for moisturizing the skin. Helps in healing dry skin in the most natural way. Many people have problems of acne, which is because of gastrointestinal problems. Curd greatly helps in keeping the gut happy, which in turn leads to a gorgeous looking you. Many companies use yogurt as the main ingredient in face packs because yogurt has lactic acid present in them. It also helps in clearing  dead cells and keep blemishes away

So now, since you know so many good benefits of having curd, do make it a point to have it every day, without fail.