- Dairy Plant
- Ghee Plant
- Soya Milk Plant
- Milk Pasteurizer Plant
- Cow’s Urine Ark Plant
- Butter Making Plant
Category: dairy equipments
Imagine the world without milk! How would it be? How many recipes would we have missed! Or what would our children have fed on? Milk is indeed a gift to us and the demand for its processing equipment only escalates annually. According to a survey conducted in 2017, the global dairy processing equipment’s market was estimated to be in billion dollars. The current trend includes; various opportunities, market volume, driving factors, Dairy Processing Equipment market segments, geographical segments (market). This recently conducted study holds various aspects and approaches utilized by market players.
Asia is one of the biggest dairy processing equipment’s market, but the latest study focuses more on the Chinese market. The report also illustrates various Dairy Processing Equipment’s manufacturers and also provides guidance to those interested to join the industry. The report is generally comprehensive, providing a basic overview of the industry, applications and manufacturing technology. The report also goes ahead to inspect the Chinese and international market as the major industry players. Pertaining the Chinese dairy processing equipments market, the report illustrates product specifications, production value, capacity, and the market influence shared by each manufacturer.
The total market for the dairy processing equipment’s is then dissected as per country, company, equipment application, cost, production value, the demand force, supply rate, value, competition, the Chinese import/export and lastly future market opportunities. In addition, the report then illustrates a steady market development (2018-2023) characterized by various trends of Dairy Processing Equipments in the industry.
Dairy Processing Equipments Market Survey
The survey on the dairy processing equipments market was conducted in at least 5 phases namely; primary research, secondary, quality aspects, subject matter expert advice, and lastly, reviews. The findings were analyzed and forecasted with the help of coherent models and market statistics. The report also features various key trends that were considered during the final abstract.
Forecasted Market Growth
Milk is widely consumed in a number of ways and basically, milk or dairy processing equipments have unloaded a huge burden from dairy producers, milk plants, and various factories dealing in the production of milk products. According to the latest study, there is a smooth flow, in other words, the desired system of operation with the modern dairy processing equipments.
Among the most desired dairy equipment we have; milk separators, commonly utilized in milk processing units to obtain quality products. The list is followed by milk tanks used to store raw or skimmed milk as well as cream. Mixing is another high-tech equipment used for dispersing, emulsifying, or changing the powdered and liquid ingredients into a liquid medium. Pasteurizers are other equipments used during the pasteurization process and lastly equipments used during the automation process.
Worldwide Concerns
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The dairy processing equipment market presents various market players expected to escalate the existing competition and take part in the market dynamics.
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Apart from the major market players (China and Europe), Asia comes next and predictions also illustrate a 1% increase in Africa.
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The Dairy Processing Equipment market report also depicts future trends, market segment, and opportunities.
Dairy farms are adding much to the national income as well as these farms are contributing the lot to satisfy the daily needs of people for dairy products so it is important to pay extra attention for the cleanliness of dairy farms.
Dairy equipments like milking machines are expensive so it is important to keep them clean so that not only the lifespan of equipments can be increased but also the good quality of milk can be maintained for the best health of the consumers.
You can keep your dairy equipments clean in the following three steps
STEP 1 RINSING
Rinsing is the initial step of cleaning dairy products. Before cleaning the milking equipments you need to hose down the external surfaces in the milking machine. Before cleaning you can flush the lukewarm water through the milking machine as Luke warm water will help you to get rid of any solids that generally get built in the milking system after draining the milk from it.
Continue the process of flushing Luke warm water until the water gets clear and then drain all the water from the machine before approaching the second step
STEP 2 WASHING
After rinsing, you can use the chemical cleaning solutions to wash the milking system. This chemical removal of equipment will ensure the removal of butterfat and protein that generally get build in the machine.
You can use the chlorinated alkaline detergent to clean the pipes and equipment and you can mix the detergent with water according to the instruction given on packing of detergent.
Even it is important to keep in the notice about the right temperature of water and detergent mixture so that correct and effective washing can be ensured. Generally, the temperature of the mixture is kept between 160 degrees and 170 degrees Fahrenheit.
STEP 3 SANITIZE
It is considered as the last step of cleaning the dairy equipments and in this step chlorine based sanitizer is used to sterilize the equipments. The sanitizer is mixed with Luke warm water and run on 5-minute cycle in the milking system according to instructions of manufacturer given on pack.
Once you find the equipment disinfected, you can drain the sterilized mixture from the machine and let it soak for some time to ensure the proper cleaning.
All the Dairy Equipments related to milk, appliance area which are related to Milk, are usually very dirty or have muck. Hence, they must be washed properly, and also decontaminated and made ready before using it again.
Immensely huge chambers must also be kept clean post each milk delivery and disinfected before each milking session. The main motive of cleaning it nicely is to take out any soils, natural and lifeless solids which settle on the vessel post removal of milk. Cleaning and disinfecting greatly help in killing unconsumed pathogen which is present on these surfaces after milking. Not cleaning properly or not being careful while disinfecting will let the pathogens to stay on the vessel for as long as possible and then reproduce.
Vessels get contaminated due to:
Natural Soils
They form the most part of the natural elements of Milk, which is the Proteins, fats, Sugars. It becomes essential to eradicate the soil from the surface as soon s you can post the process of milking because their stickiness to vessels will increase over time, which will dry the soils. Post dryness and hardening, they will take a shape of sediment, which will be all the more difficult to remove.
They can be removed by:
Medium for cleaning
For productive cleaning of milk vessels, the first thing which has to be done is an examination of water reserve for the crystal hardness and also selecting a cleaning medium which is friendly with water. When the hardness of water extends to 20 grains per cup, it will become important to boost the disinfectants absorption.
Mostly, a salty cleanser, along with acid cleaner is used for cleaning purposes. The cleaners mostly have basic alkalies or lime, present in them. The milk fats melt in it, along with all the proteins, carbohydrates. Bleach or chlorine works on removing protein sediments.
Safety measures to be taken.
- All the material for cleaning should be kept locked in a separate room, where none can enter. The room should preferably be a cool one and the lightning should also be good so that the names of materials can be well read.
- Cleaning agents repellent material like hand gloves, eye protection masks or glasses or face safeguards, footwear to protect feet should all be used while handling cleaning agents.
- All the labeling should be done in a proper way, preferably in bold, along with the instructions to operate, while mixing all material be sure to go out in a well-ventilated area.
- Care should be taken while combining acids, always add them slowly, to the water, and also keep in mind never ever to mix with hot water.
- Chlorine Compound should never be added to other detergents or any kind of acid, as they can be life-threatening.
Technology and innovation have not left any sphere of the world untouched, the same is the case with the dairy industry. There have been remarkable improvements and upgrading in the field of dairy industry that has revolutionized its entire structure and way of functioning. Employing even more new technologies can further improve the working of the dairy farm making it more yielding.
New technologies for the farm
There is various new dairy equipment and technologies that can help improve the productivity of the farm:
- Fitness tracker: it may sound astonishing but the fitness trackers that were once a thing for humans are now available for the cows too. These are tied on the neck of the cows and it helps to keep a record of the health of the cow, the number of steps it covers in a day as well as the habits of the cow. This entire information is sent to a connected device and can be read by the owner whenever it is possible. These records are easily beneficial in knowing any illnesses that the cow may be suffering from and discussing the same with the veterinary doctor, knowing about the pregnancy of the cow and raising the milk productivity of the cow. This can be availed from any dairy equipment supplier.
- Drones: drones are useful for farms too. They can help in keeping a check on the herd when it goes for grazing, the water and moisture supply of the farms can be evaluated, the farms can be protected from thieves, and detecting any areas of the farm that need repair. The best part is while observing the farm with naked eyes and human observation, the farm owner may miss out something. But, by sitting on the chair, he can observe his farm thoroughly.
- Backscratching brushes for cows: the cows have the same tendency just like humans in this regard. They love it when their backs are scratched and they feel pampered too. Although it is a simple device, it can make the cows happy and improve their blood circulation.
- Knowing the cows: there is a facial recognition device that helps to identify the feelings of the cow and changes in their behavior. This helps to know whether there is any change in the behavior of the cow and whether she is taking her feed properly or not.
All in all, the use of technology in farms raises the happiness of animals and ultimately helps the dairy owner to make the most out of his farm.
There are two types of manufacturers. One of them are those who are willing to learn any technology which they get to see. The others are those who are scared of using technology and innovations. The other set of people like to use things which are old and outdated. But, this should not be the case. We should be ready to use any type of technology and also use it to give clients the best products. If you are also keen on using new technology, then this article will clear some myths about new technologies. Please keep reading to know about them:
THEY ARE VERY EXPENSIVE
People think the technology to be expensive because many big companies speak high of their products. The people from small companies who come to buy these products think that the products are only for the rich people, but the fact remains that much middle income and small companies also have such kind of technologies. Another thing to keep in mind is that a large investment cannot take place at once. It is a step by step process. Hence, many companies can buy new technology things like dairy equipment and other things.
THERE IS FEAR OF TRYING NEW TECHNOLOGY
Many of the manufacturers are scared of trying new technology, which their opposers have not tried as yet. Everyone who is in the technology field tries its best to give help to its patrons, whenever needed. In case any problems crop up, the support team will always be there to help. They will do whatever it takes for helping you out, by guiding through the processes, if the need be.
DIFFICULT TO UNDERSTAND
Many people believe technology to be very difficult to understand. They feel the old systems to be more easy to understand. But, the fact is that a digital solution can be positioned in such a way that is convenient for everyone to understand.
IT IS NOT LATE TO GET ALONG WITH OTHERS.
Doesn’t matter if you started using technology sometime later than your competitors did. It doesn’t mean that you are far behind them in any way. You can get along with your competitors at any given time. It might cost some money but will be beneficial for you only in the long run.
it is important for you to try out new things like a milking machine and many other things related to technology. Don’t be afraid of trying new technology, it is very beneficial in the long run.
Technology has been overpowering our lives for the past few years. There are many examples of technology in our day to day lives. One of the most basic one is mobile phone or smartphone in today’s language. Besides being able to make calls, our phones are inbuilt so many features that we do not know most of the features. Example, it is used as an alarm clock, calculator, radio, notebook, and many more things. The same way technology in the farms has also progressed quite a lot. The eldest method of milking a cow has also been transformed. Let’s see some of these innovations of technology in farms.
Dairy Farms Have Started Putting Fitness Trackers On Cows.
The people behind technology have introduced a new system for cows. It is called wearable fitness trackers, specially made for cows. It is able to get a lot of information. It helps in knowing the health of cow, the number of steps the cow has moved during the day time and also about the habits of a cow. All the information is then sent to a device for future reference. Taking all the records, it becomes easy to know the health of the cows and in case of any illness, the cows can be treated early.
Drones Also Help In The Dairy Industry
The dairy industry uses drones for the benefit of cows. With this technology, it becomes simple to check the herd, find areas which are damaged and need to be repaired. The crops can also be checked, whether they need water or not. Drones let you check your farm by just sitting at your place. Many times it also saves you from an accident to happen.
Very Soon Robots Will Be Seen Milking Cows
Cows also like to live a life of regularity. They like to eat and get milked at the same time, each day. If the regularity takes place, cows remain happy and give more milk. If robots will be milking the cows, then cows will be milked according to their daily routine. It will allow the cows to make their own daily routine. A whole time table for getting milked, eating their food and so on.
Even Cows Like To Be Scratched
Cows like to be brushed and scratched, it makes them happy. Brushing also lets the blood circulation flow become better in cows, hence leading to healthy cows and thus other dairy equipment can prove helpful too.
It is so nice to see all these wonderful changes through technology taking place in farms. Hope all of this happens soon and our herd of cows are happy and healthy.
Milk and other dairy products which we get from a cow is said to be very good for all those who are interested in losing their weight. The milk is kept in dairy equipment and then the products are sent for people to consume.
It has been seen in many people who consume dairy products that they lose belly fat faster. Dairy products are fortified with whey(it is a protein which helps in promoting the formation of a slim body ( lean body mass). Since dairy products have a high level of protein, it helps in keeping your stomach full for a long time.
People having a diet rich in dairy products are able to lose weight in a better way than those who do not consume dairy products. Overweight people who have dairy rich diet are able to lose weight easily, than those who do not consume dairy products but whose calorie count is same as that of the overweight people. Fat mostly goes away from the belly or waistline.
This can be due to the fact that calcium helps in breaking down fat. Dairy products also have amino acids in them. The amino acids also help in promoting fat loss.
Select The Right Milk Along With Yogurt
It is important to choose the right form of dairy in reducing belly fat. The options to choose the Milk and Yogurt are plenty in the market. There are options like low fat, full fat, organic and non – dairy to name a few. You should aim for choosing 0 percent fat or 1 percent fat milk. Also, be careful while selecting dairy. Choose one which comes from grass-fed cows. Cows surviving on grass and grains have a favorable milk composition. Cows which are fed grains or bone meal have a high level of unhealthy fats.
Many individuals are not able to tolerate dairy products( they are called lactose intolerant or allergic to milk and milk products). For them, there are multiple substitutes available like soy milk, almond milk, coconut milk, to name some of them.
If you are choosing from nondairy milk substitutes, then unsweetened milk varieties are the best to choose from. Even if you wish to choose from a sweetened brand, select one which has less amount of sugar in it.
Milk processing types of equipment are the foremost and primary part of any dairy plant. Many farmers firstly understand the usage of these types of equipment because these are too beneficial for dairy farms. These types of equipment perform many types of functions such as separation, storing, homogenizing, and pasteurization. These types of equipment are useful to make cheese, khoya, and other dairy products such as curd.
If you want to keep them for a long time then you should clean and maintain them effectively. These units include reception units, storage units, Pasteurization units, sterilization, and homogenization. These are explained as below-:
Milk Reception units
These units are useful to test the milk after pumping. Firstly the milk is produced by milking machines at dairy farms then this milk is transported to other areas for the reception. After delivery, the milk to plants and then the reception process will perform in the milk plants. In this process, the milk is measured and tested and then leave it for the cooling process.
Storage units
After receptions, the cool milk is stored into tanks and simply move to process lines. Storage systems usually depend on milk quantity. These are of different sizes and shapes, you can choose according to your need and requirement. If you want to store milk for a long time then you should clean them regularly with the gentle cleansing product.
Sterilization
This process is explained as a reduction of microorganisms from the milk. In these different types of processes, that are used to perform this such as pasteurization, UHT, HTST, and filtration.
Milk Standardization or Cream separation
After this sterilization process, the milk standardization is performed, cream separation depends on the type of cow and buffalo, age, timing, and feeding. In this process, either raw milk or pasteurized milk is separated into a cream. This process is dome by cream separation machines. Majority of people do not perform this function because they simply put the milk into the khoya machine in order to make Khoya. They do not separate milk and cream because it will affect the thickness of khoya.
Homogenization
This process is done after the cream separation because they can check whether the milk is needed homogenization. The main objective of homogenizers is to prevent the cream separation from the rest of the liquid after the storage of the milk.
Once the whole milk process is done, then the milk is sent to packing and filling units in order to packing. They will fill the packets according to weight and then packed that milk in order to delivery.
Everyone consumes milk every day because it gives protein which is useful for a healthy lifestyle. Milk is also useful to produce many types of products such as cheese, curd, khoya, and other things, for example, sweets. People nowadays lean toward dairy farming because it is a business which gives more profit because milk is useful to produce many types of dairy products. If you are thinking to plant milk processing unit then you should some tips keep in mind for better functioning such as proper installation, periodic inspection, waste management plan, and cleaning of plant and types of equipment.
Tips to ensure the better functioning of the milk processing unit
Proper installation
Proper installation of a milk processing unit leads to better functioning of your plant and processing unit. You must consult experts they will guide you for proper installation of the plant in order to get better results. In this way, they will also guide you about the maintenance of this milk processing plant.
Periodic inspection
Make sure you should go for periodic inspection in order to maximize the functioning of the dairy types of equipment. You must call experts and inspectors for inspection because it will help you to grow your dairy farming business.
Cleaning of plant and types of equipment
Cleaning process plays an imperative role in milk processing unit because if you use the unclean dairy machine then it will lead to many health problems. You must clean your milk processing units daily or twice a day for better functioning. Make sure do not store milk and cheese for many days in dairy utensils because it will the proteins present in dairy products. There are some basic steps in order to clean milk processing units such as as-:
- Use boiled water with the goal to kill germs and bacteria that are present in storage units.
- You should use gentle utensil cleanser in order to clean them properly. Avoid using chemicals because it cannot clean your units properly.
- At last, you should wash them with cold water and leave them for drying.
Disinfection of milk processing unit
This process is useful to remove infections from the milk processing units. There are three types of methods such as steam, hot water, and detergent or disinfectants. These all the methods are necessary for deep cleaning of milk processing units because these can lead to better functioning for milk processing units.
