Category: Dairy Plants

One of the staple parts of the Indian cuisine is the addition of ghee. Some people prefer to use refined oil. But, how do you know which option is best among both these options? In this guide, we will share the difference between ghee and oil, so that you can choose which one is best for your health.

Introduction

Ghee is the traditional form of clarified butter and it is a source of fat which is found in the Indian kitchen for cooking meals in winters. But, now as people are more focused on their health so they cut down the ghee consumption. To do so, they prefer the option of refined oils in the kitchen.

When you are looking to buy the ghee, make sure to get from the best brand. At the best ghee plant, the entire process of making ghee is done in the right manner.

Is refined oil beneficial?

Refined oil is obtained by treating natural oils with different chemicals and this makes the oil unhealthy for consumption. Chemicals that are used in the refinement process will leave adverse effects on health like the liver, respiratory system, and skin. Moreover, it is also linked to other health problems like diabetes, cancer, kidney, and stroke problems.

On the other hand, ghee is beneficial for health and it provides strength, vitality, and vigor to the body. Given below are some of the health benefits of ghee:

• Ghee is loaded with conjugated linoleic acid which is omega-6 fatty acid type. It is extremely beneficial as it helps to burn the fat and keep your weight normal.
• Ghee is loaded with essential fat and MFA in high amounts which helps to keep the cholesterol level in the right place by reducing the bad cholesterol and increasing the good cholesterol level.

At our dairy plant, we make sure to follow the entire process of ghee making with proper hygiene and keep up with the quality.

• Ghee includes fatty acid in medium-chain and they are processed and absorbed by the liver and burned which takes the form of energy. If you are an athlete, then the consumption of ghee is highly beneficial. It also helps you live an active life or someone who might feel lethargic all day long.
• Ghee is loaded with Vitamin E & D, butyric acid, and detoxification properties which helps to increase the T-cell production. This is great for balancing the hormones and keeping the metabolism strong. By doing so, this will help your body to stay strong.
• Ghee is great for digestion purposes and it decreases inflammation. It helps you stay healthy and keeps the digestive tract in the right order.
• Ghee contains high levels of Vitamin K2 and it helps to absorb calcium which promotes strong bones and teeth.

For the business, it is extremely essential to make sure every step is done in the right order. It is essential to manage the water and make sure every area has enough water flow. In the dairy industry, it is extremely essential to follow water management. In this guide, we are going to mention water management.

Introduction

The dairy plants all over the world use water daily. The water is evaporated which is around 20 lakh liters every day. In dairy plants, every day the water is used for different processes. It is important to follow the right water management practices in dairy processing.

The dairy processors need to conserve water necessities and reduce the water consumption or choose the method of recycling water without compromising with the product quality and hygiene factor. You need to choose the best dairy machinery which helps you to manage the entire process in the right manner.

Water use in different Dairy sectors

• For the food preparation, cleaning purpose, and other technical issues water is used. It includes cleaning equipment, dissolution of ingredients, product transportation, and water present in the final product. The process of water needs to meet the quality of drinking water.
• Cooling water is used to remove the heat from products and streams. It is essential to cool milk at the right temperature.
• For stream production, boiler feed water is used. The main requirements are low air, hardness, and carbon dioxide content.

What about the water wastage control?

For the effective water control program, it is important to have the right water metering facilities. This should be around a meter at each entry point. Investing in such meters is great for the dairy business. Some of the ways, in which water wastage can be reduced:

Manual cleaning:

• Where possible, check the cleaning practices and choose the dry cleaning method.
• To clean the surface you should use the high-pressure low volume cleaners
• Use automatic shut-off nozzles on all water hoses.
• Before you clean them, make sure to soak all the equipment and tools.
• Avoid using water hoses as brooms

CIP systems

• Reuse CIP solutions correctly
• Reuse final rinse water as pre-rinse for the next CIP cycle.
• For efficient CIP operation, Review regularly timers and settings

Processing

• Optimize process schedules like preventing pasteurizers for water circulation and it reduces the wastage.
• To reduce cleaning frequency use continuous processes
• Recirculation of pump sealing water and homogenizer

If the water is reused then it needs to be safe and it should not compromise with the product quality. Any containment in the product will affect the consumer’s health. Make sure, everything is monitored and tested continuously to ensure product quality is the best. If you are looking for quality machinery then contact our team for detailed information.

Milk and milk-based products are in high demand all over the world. With time, it has made it possible to use different products. One of them is a plant-based dairy product that has changed the dairy manufacturing business. Read the given topic, to understand how plant-based dairy is beneficial.

Demand for Plant-based dairy products

Milk is in high-demand all over the world and it comes in different options like skim and standard milk. Consumers are more interested in having the best milk options to add in the different food products like soy, oat, or nuts. One of the studies has shown that the demand for plant-based food products increased in 2018 and still, these numbers are rising continuously.

With time, the consumers prefer to use the products which are beneficial to their health. If you are looking for options with fewer calories and less amount of sugar & carbohydrates, milk alternatives are a perfect choice. Another reason, consumers are using milk-based products because of allergies.

The option of plant-based milk will help consumers to lower the environmental footprint. Due to taste preferences, people are also choosing plant-based milk products.

If you are planning to set-up your dairy plant then you should get in touch with our team and they will give you the quality machinery & tools.

How the plant-based revolution is changing manufacturing?

In the past, many dairy companies have made an effort to use alternative milk types. At the dairy plants, some of the farmers focus on getting plant-based beverages that come from soy or almond. With time, the demand has increased which has benefited the dairy business owner in different ways.

To make sure it is done correctly, you need to understand the complexities. To fulfill consumer needs, it is essential to focus on traceability and go through every stage. For consumer safety, it is essential to keep up with regulatory compliance. The final product which is being produced should be safe for consumption and this is done when the production process is in full control.

To get the best recipe, a lot of trial and error needs to be done. There is no point in compromising with the quality, taste, or flavor.

Perfect solution

This is where plant-based dairy products are fruitful choices and it helps your business to stay alive. The dairy manufacturers need to focus on the growing trends and then make changes accordingly in their business.

Moreover, the use of the latest and right technology will help you go a long way. So, this is a great way to increase business efficiency and reduce costs. We are here to help your business run as per the industry standards and help you to do well. If you are looking for quality machinery contact our team for further details.

A discovery was made that heating the edible item can kill the unwanted microorganism and the edibles will not get spoilt. The process of pasteurization has helped to store the food in a better manner. In this guide, we are going to mention in detail the common types of the milk pasteurization process.

Overview

Many dairy industries are using pasteurization to increase product shelf life. The method of pasteurization is used on a large scale to ensure that the products meet the requirement of food preservation and food safety. Most of the consumers prefer packaged food products and it helps them to keep it unspoiled for a long time. The dairy plants use the method of pasteurization for milk and milk products.

Types of Pasteurization

In the market, there are new methods of pasteurization available. These are manufactured so that the entire process can get better. You can get the best dairy machines from the dairy manufacturer and they will make sure you get a reliable product.

• High-Temperature Short Time (HTST)

It is also called Flash pasteurization or continuous flow pasteurization. This is one of the best methods of preserving milk. In this method, milk is heated for 15 seconds for 161°F temperature to kill the harmful bacteria. The milk pasteurized with this process should be consumed within 16 to 21 days and this helps to keep the milk fresh.

• Ultra-Pasteurization

The ultra-pasteurization process helps the milk to keep fresh for around 2 months. The packaging for half-and-half milk and double cream will be benefited the most from it. With this process, the milk is heated for 2 seconds for a temperature of 280°F. This makes this method extremely fast and economical to preserve milk.

• Vat Pasteurization

One of the expensive and longest methods of preserving milk is vat pasteurization. With this process, the milk is heated for around 30 minutes and at a temperature of 145°F. Once it is heated the milk cools down at the temperature of 30°F. This option is best in comparison to raw milk but it is not widely available.

What are the advantages of milk pasteurization?

Before packaging, when the milk is heated it helps to kill the bacteria present in it and it also gives various benefits:

• Increased Nutritional content

Pasteurization makes it possible to kill the bacteria present in raw milk. The nutrients present in the milk are extremely beneficial which makes it best for consumption.

• Increased life of the product

Pasteurization is not only helpful to kill the bacteria and unwanted microorganisms present in it. But, this also makes it easy that the packaged milk can be preserved for a long time and it is available for consumption all over the world.

• Reduced risk of illness

The process kills the harmful bacteria in the milk which reduces the chances of someone getting ill.

Dairy farming is one of the popular businesses these days, if you are also planning to engage in this business, then you must get proper information first. You can talk to an expert or must read the given topic, because we are going to give you detailed information about dairy plants and advanced milk processing units.

In this era, dairy farming is becoming more popular and well-known across the world. It is because of advancements in the dairy industry. With the advancements, all the dairy works are done with the help of milk processing plants and dairy machines. If you are planning to start a dairy farm business, then you need to buy the quality milk plant which offers you quality dairy products.

You can also choose it according to the design, and the design of the milking plant depends on the operation or working of it. The operations of the milking plant include-:

• Separation
• Homogenization
• Pasteurization
• Packaging
• and many more.

These milk processing units are beneficial to produce quality healthy products. First of all, these collect the milk and transport the large container to the processing units for further process. Process of the milking plant, we already mentioned in the previous paragraph. To get detailed information, you need to talk to an expert dairy farmer.

Dairy plants need energy optimization

Every business person wants to save more energy as well as money. This is the same in dairy farming also, dairy farmers also want to save more energy to gain profit. In addition to this, the functions of energy-saving or optimization depend on the plant structure. If you have a modern milk processing unit, then you will be able to save more energy, because these consume less energy to make quality products.

However, if you still have an old processing unit, then you may be unable to save much money and energy. So, it is advisable you must go with advance processing units because these will help you to decrease the number of energy wastages. Additionally, these are helpful to improve the energy efficiency for various products and grades.

Factors include in milk dairy plant

The milk production units include several departments such as-:

• Milk processing area
• Chilling system area
• Electrical area
• Boilers area
• Packaging.

Some other essential processes are included in the dairy plant, such as units that are useful to develop some different types of plants like vegetables and fruits.

Dairy plants require power check report

Yes, it is necessary to reduce the consumption of energy. You must go with annual or quarterly inspection, which will help you to get information about energy consumption in your dairy plant.

Milk holds great importance for the bones as it provides calcium and minerals which are necessary for healthy bones and teeth. The milk of a cow is bastioned with vitamin D, which helps to protect from osteoporosis.

Milk receiving, separating, pasteurizing, homogenizing and storing are the main components of any dairy farms which assures better milk processing process. Milk productsf such as butter, ice cream, cheese, yogurt and many more are made by the milking equipment. A wide range of advanced milk equipment is readily available for dairy businesses based on the demands of the customers. The highly advanced dairy equipments are used by the milk plants to produce quality milk products and serve in the market.

If you are running a milk processing plant then following points will help you to run your milk plant effectively:-

• Good quality milk is used to make high quality, flavorful and long-lasting dairy products,
• Proper cleaning of milk cans, milking machines, plants, and equipment. You should maintain milk plants in such a way that it should always be free from dirt and debris.
• Good grades for milk products and all dairy commodities should be wrapped with an innovative packing machine.
• It is mandatory that the transport vehicles should be clean to carry milk products in a suitable situation. Make sure your milk products should be kept away from other goods.
• Two kinds of transport are used in milk processing plants to carry milk products. Firstly, the bulk milk transport where containers are used to transport maximum dairy products from plants to milk processing factories. Secondly, a small milk tank where tankers are promoted for the fast delivery of milk products.
• To ensure good quality and keep milk products free from pathogens, it is important that you should have regular testing of milk products and other raw materials.

The entire procedure of milk processing begins in the dairy after acquiring milk from the cattle. Milk has been equipped, separated and clarified with the rudimentary vitamins. It kills microbes and reduces the amount of fat amount, after that it is blended and pasteurized. Ultimately, milk is packed in cans or in packets.

If you are also running a milk processing plants then the above outlined-tips will be going to help you in running the milk plants effectively. Moreover, you may use advanced milking equipment in your plants as it saves time, energy and runs your business successfully. If you are not having knowledge of how to run the pieces of equipment then you can hire a professional to run the milking equipment precisely.

Packaging plays an important role in different business sectors but with food industries, it needs to be the best. With an effective packaging system the food is kept safe from any type of damage and also the product lifetime is increased. In this guide, we have shared the best packaging machines for the dairy plant.

Packaging has become the most innovative technology in the last few years and it is growing with time. Why not? Good packaging is the key to making the product look nice and attractive. For the dairy plant, the dairy owners need to have the best dairy machinery along with the packaging machine to make sure the product is well-packed.

The modern technology of packaging helps in reducing human efforts and the work is done on the robotic system.

People often think when they need to buy the packaging machine as they are not sure which packaging solution will be best for their business. Here are some of the factors to keep in mind:

• High-speed machine
• Easy to use
• High performance
• Adjustable size according to space
• Under the budget
• Work with different products
• Low maintenance
• Machines part should be easy to repair

Packing machines for Effective packaging

 

• Bottle packing machines

 

For filling and capping the liquid and semi-liquids bottle packing is the best choice. With an innovative trend and technology, these machines have high-tech features. Also, their use is helping to maintain the shipment standards and ensure proper safety.

 

• Vacuum packing machine

 

A vacuum solution is a great option for sealing products which help to save them from the air. With time, the machines have become even better which helps in reducing the labor strength and work is done faster.

 

• Pouch filling machines

 

Another very effective option is pouch filling which helps in giving high-quality material for best pouch packing. These types of packing effectively resist odor, gas, moisture, and light which help in delivering the best product to the end-user.

 

• Pure pack packing machines

 

These types of machines are useful for filling and sealing products such as yogurt, cream, juice, milk, and other similar products which need to be safe for a long time. These types of filling processes are effective with different packing containers.

 

• Packing tube machines

 

These types of machines are best for packing tube related products like pharmaceuticals and cosmetics. Its use is very common in big industries as they serve the effective packing solution. This type of packaging makes the product flexible to use and also saves it from external elements.

So, these are the description of the packing machines which will help your business to use the best packaging option and give quality service to the customer.

Dairy products are loved by everyone, as these days, all the dairy products are made with special consideration with machines. So, if you are planning to start a dairy business, then you need to buy the quality dairy machines so that you can produce healthy and quality products.

Are you planning to start a dairy business or ghee plant? If yes, then you need to buy the best dairy plants or dairy machinery so that you can produce too healthy and quality products to serve people well. In addition to this, people love dairy products too much because these contain several nutrients and minerals too. However, in this article, we are going to guide you on how to start a ghee manufacturing business or plant.

To start the Ghee plant, you need to know the health benefits of ghee.

• Ghee is the most selling dairy products which are rich in several vitamins such as vitamins A, D, E, and K.
• These vitamins are too crucial for bones as well as brain health too.
• You may not know that this is also valuable to boost the immune system.
• Ghee converts fiber into butyric acid, this acid is useful to improve appetite and helps in weight loss too.
• It is beneficial to break the free radicals, these are too harmful to the body.

So, these are the benefits of ghee for your health, but you have to make the quality ghee. Only then people can get these benefits, otherwise, they surely suffer from problems.

Ghee Manufacturing Business Plan Guide

If you are planning to start a new business such as ghee manufacturing, then you need to understand certain factors that will help you to start a ghee making plant. These are-:

• First of all, you have to make a plan, what are your requirements and what about your spending plan such as how much money you want to spend on your business.
• Then next, you have to do proper market Research means what type of products people love and need. Well, there are two types of ghee include Cow-milk ghee and Non-cow milk ghee. So, you have to know which is the best selling product and which type of ghee people use the most.
• You also need to get Business Registration as well as License, which depends on the rules and regulations, that are fixed by state or central government too.
• You have to buy the land to set-up the ghee manufacturing plant. If you are planning to start small scale plants, then how much space you need and this is the same for the big plant also.
• You also have to buy ghee manufacturing plant or certain machines such as-:

1. Pressure and temperature gauges
2. Steam heated double jacketed kettle made up of stainless steel
3. Agitator
4. Movable, hollow, stainless steel tube centrally bored in the kettle
5. Steam control valve
6. Thermometer

There is no doubt, the business of dairy farming is growing continuously. But, yes, many changes have been made so that the milk delivered to the consumers is safe. In that case, the organic dairy farming has proved very beneficial. To know about the economic benefits of organic dairy farming read the given topic.

When we think of dairy farm a picture which pops up in our mind where cows grazing peacefully rolling pasture. But the reality is that this image is getting out of date in many areas. This is because the methods used in them created the health and environmental issue. It is essential that as a dairy farm owner the need for dairy products should be fulfilled but the safe methods should be used.

Healthier option: Organic Dairy

Fortunately, an excellent option is available which is organic dairy farms. In the organic dairy farm, the cow’s pasture when the season is rising. This way the cows will have an organic feed which will not be treated with antibiotics or hormones. With the option of the well-managed organic dairy farm, it helps in creating a safe environment in comparison to conventional farms. Additionally, the benefit of this option is that the milk produced is of better quality which is naturally safe for health. This is the reason, the demand for organic milk has increased a lot in recent years. With this option, it has allowed pasture-based small dairies to grow their business.

Economic Advantages of Organic dairy farm

Better services

With the organic dairy farm, milk processing has been improved. The sale of organic dairy has shown that it is giving positive results across different aspects of dairy sales. With the advent of dairy farming, the sales have boosted up.

Final result

The outcome or output of any process is very essential. The milk processing plant installed in the dairy farm is of the best quality which means the milk produced is safe and healthy.

This is why you must get the best dairy machinery for your dairy farm from the trusted source.

Gross state Result

For improving the financial value this is very essential as this is given by the sector to the state’s market. This is the reason, organic dairy farm helps in giving the exact and best results. Using high-quality equipment and machinery will eventually give you economical benefit.

Labor Profits

It also helps in giving benefits of the employers who are working with wages, revenues, and self-employed.

The economical benefits of dairy farming will provide a better environment and keep the health of consumers safe. If you are looking to start your business then contact our company to get the best machinery which works effectively and gives amazing results.

Dairy business is growing in India but at times there can be a problem. The issue can arise when we are not aware of what should we do to manage the business properly. In this guide, we have shared the top tips which can help you to increase the productivity of your dairy business.

The dairy business is a profitable venture in India. But the person who is going to start it must know how they can take care of the cattle. In dairy farming, it is very important to have enough resources, adequate land, and the desired number of cows to keep the business running smoothly. The cows should be fed properly so that good quality milk can be produced. Below we have mentioned the top five tips which will increase the dairy business productivity.

• Having the required resources

The most essential thing is what type of dairy business you want to have and how much do you want to earn. You need to think about tax, refund, and certain things which are needed in the business. Make sure you check how the production increased in the last 5 years. This way you can make the plan accordingly and have everything which is required.

• Start making objectives

To start in the right way to plan your objectives and you need to be determined to do them properly. This way you will know that there are certain things which need more attention as compared to others. Your efforts will make a lot of difference in the productivity of your business.

• Avoid using the misuse liters

Nowadays there are different producers, therefore they must be given the optimal cost according to the production of milk last year.

 

• Using the best technology

 

It is very essential for producing the milk of best quality all the machinery which you are using is the best quality. Take advantage of the latest methods as it makes the work easier. Everything will be done on time and in a systematic manner. Make sure the milk processing equipment which is installed in your milk plant should be bought from the trusted source.

 

• Do not go for fake money

 

Sometimes people get tempted that they can cut back the cost but using the fertilizers or some other treatments. Using the low-priced food for the cattle is not the best option as it will affect their health and also the milk will not be of the best quality. Therefore, you must plan everything properly first so that you have enough funds for steps of production.

If you are planning to buy the equipment and machinery then you should buy it from our company as we are well-known for giving the best quality products.