Categories
Dairy Plants

Different Milk Processing Plants and benefits

Dairy machinery has many benefits, that everyone not knows. If you are also in that loop, then must get knowledge about everything related to milk processing units. Here, in this content, we are going to give you information about different milk processing plants and their benefits as well.

No doubt, the demand for milk and dairy products is increasing day by day across the world. However, still, dairy farmers are unable to fulfill these demands. This happens because they do not have proper knowledge about dairy farming and the benefits of good health of herds. A recent study reveals that there is only little increase in milk production as well as other dairy products as well.

In addition to this, all the dairy farming tasks are performed with the help of dairy machinery still farmers are unable to fulfill the needs of people. In this case, they need to understand why this happens and how they can increase the production of milk. This can only be possible with the help of a milk processing plant because these offer you many benefits and you can simply perform all the tasks without any problem.

The milk plant includes many types of machines such as cheese production, ice cream making, curd production, butter or cream making machines, and so on.

Let’s have a look at different types of milk processing units. 

Milk Tanks-: Milk tanks are an essential part of dairy farming, because these are valuable to store raw milk, skimmed or toned milk, butter, and cream as well. These milk tanks are useful to offer you high-quality milk, that will surely protect you from many health conditions as well.

Pasteurizers-: This process is also known as the heat process of milk, in order to kill all the germs and bacteria that spoil milk. Also, make it useless and waste as well. These functions are performed with the help of pasteurizers, that will give you high-quality milk. With the help of pasteurization, you will get clean and hygienic products.

Separators-: After Pasteurization, separation is done, that is the 3rd main component of a milk processing unit. These are useful to separate the cream from the milk, and this is done in order to make butter and cheese as well.

Homogenizers-: This unit is useful to improve the texture and quality of the milk. 

Benefits of Milk processing plants

  • These will surely improve the quality of the products.
  • Also useful to reduce the workload of dairy farmers.
  • There is no need to hire human labor to perform all the tasks of dairy farming.
  • These milk processing plants are simple, faster, and easy to use.
Categories
dairy equipments Dairy Plants

Why Milk Processing is an Important function in Dairy Business

Milk is one of the most consumed food items all over the world, which makes it the duty of dairy owners to give the best milk to the consumers. One of the processes is milk processing which is very important and in this guide, we will tell you about its importance.

So you have been running your milk plant for a long time. You dairy farm include around 50 to 300 cows, sheep, and goats. Are you looking to expand your dairy business? If yes, then you should expand the dairy plants.

No doubt, milk is the most consumed food item in India as it helps in providing the essential nutrients which cannot be taken from any other thing.

Expanding the milk processing plants is beneficial as it will generate more profits and you can also get better-quality milk.

If you know about selling raw milk then it is very easy to shift towards packaged milk and other dairy products. By selling raw milk you will get more benefits as it is pasteurized and also it is available in different packages. To sell the packaged milk you need the following equipment in your plant:

  • Separator Packing
  • Machine
  • Milk Pumps
  • Pasteurizer Cream
  • Pipes
  • Refrigeration System
  • Electrical Fittings
  • Storage Tanks
  • Hot Water Generator
  • Control Panel

Well, each of the milk processing machines has its importance. It includes various units and they perform different functions which are mentioned below.

  • Separators

The separators are important tool which are used in milk production of advanced level. It is helpful when from milk cream need be separated so that skimmed milk can be taken. Well, it is not necessary that the separators should be only at a high level, so they can be used by small scale industry also.

According to the milk which is processed in your plant you can buy the separator of different capacities.

  • Homogenizers

This is very beneficial for homogenization of milk and it should be done with proper standards so that the milk is the best quality. It is available in different capacities along with various power consumption models which start from 500L/H, & 3KW.

100-200 BAR is the working pressure for all of them.

  • Tanks

Different types of tanks are available which are made of stainless steel so that milk can be stored properly and it should not get contaminated. Mostly processing tanks and storage tanks are used.

  • Pasteurizers

To sell the packaged milk this part is also very essential as it helps in delivering the milk which is safe to consume. The process help is destroying the microorganism. So make sure you buy the tools and equipment from a trustworthy company.

Categories
Dairy Plants

Is Dairy Plant Based Milk Good For Health?

All over the world milk is the basic necessity for many people. It might be possible that you can intolerant to milk or some people opt for plant-based milk because they think it is a better alternative. In this guide, we will tell you dairy plant-based milk is good for health or not.

Milk is one of the most consumed items all over the world. No doubt, it is an essential part because of the way it provides benefits to health. Well, this is also true that people are looking for other milk alternatives like almond milk, rice milk, and soy milk which are categorized as plant-based milk. So, does this mean dairy milk is not good for health or its consumption will decrease in the coming years?

Choosing the right option

  • Although the soy-based dairy product is available in the market for a long time for consumption. It is an alternative for those who don’t consume dairy products. But, it is also seen that people are choosing the option of plant-based dairy products. We will let you know how these things affect the health and environment.
  • In dairy products, some of the essential nutrients are found like Calcium, Vitamin B12, and B2. Apart from this high quality of protein is also an essential part of dairy products.
  • The only option which is quite close to the nutritional quality of dairy-milk is soy milk. This is why people are choosing the option to start a dairy plant as compared to any other option.
  • On the other hand, plant-based dairy alternatives like oat, coconut, pea, and almond are not as close to the composition of dairy milk. This is because they are not enriched with essential nutrients and vitamins.
  • As a milk plant supplier, it is essential to deliver the best quality product which is full of nutrients and proteins. This is why people do not opt for these options as they are not able to give the same nutritional value in your diet.

But why people are opting for plant-based alternatives?

The most prime reason is the environment to switch towards plant-based options. It is true that environmental pollution is caused by the production of cows especially because of methane emission by the cows present in dairy.

However, these things should not overlap the role of getting essential nutrients from the milk. People who consume it knows the importance of having nutrients in their diet. This will be a totally different story when people understand the importance of having healthy and beneficial milk in their diet.

So, if you are planning to open milk plant then make sure all the equipment and machinery are of the best quality as these things will naturally make a difference in the production of milk.

Categories
Dairy Plants

Fat Separation Process To Make Skim Milk

Milk is healthy to drink which gives you energy and maximum strength in order to fight with many problems. But whole milk leads you to various health conditions include obesity. In this situation, you need to drink fat-free or skim milk, which has 0% fat. Here, in this guide we will tell you different fat separation technique in order to make skim milk.

As we all know that milk is too imperative for our health because it gives us energy and strength in order to fight with various health conditions. But A recent study shows that certain types of milk are rich in fat which leads you many health conditions such as obesity, weight gain, and other health problems. Well, that’s why the majority of people avoid whole milk and prefer to drink skim milk which has no fat. Also, this skim milk is additionally useful to reduce the risk of obesity, heart disorders, high blood pressure, and overweight.

Not every dairy farmer aware of the process of skim milk, that’s why we are writing this article so that you can separate fat from milk in order to make it skim. This procedure is performed in a dairy plant with the help of a milk plant, but you need to understand how it is done.

Ways to separate fat from milk in order to make skim milk.

Creaming Separation

First of all, the cream separation process is done which is a totally natural way. In this cream separation procedure, the farmer put all the milk in a container and then place it on the heater in order to heat or boil it, with the goal to the separation of cream. In addition to this, the high temperature is useful to attach fat globules to each other and then you can easily skim them from the surface of the milk and container.

Centrifugal Separation

This is another important way to make skim milk with the help of the separation process of fat from the whole milk. This technique is also useful to remove all the bacteria from milk, which makes it harmful. This is almost similar to the cream separation process, in this technique farmers usually boil milk at high temperature in order to separate fat from the milk. And then milk drains into other containers through channels which are useful to remove bacteria and other harmful chemicals. After this, you are able to drink skim milk which contains 0% fat, and reduces the risk of various health conditions such as overweight, heart disorders, and high blood pressure.

Moreover, skim milk contains 0% fat as compared to whole milk which has a number of calories which are responsible for many health conditions. If you want to be healthy then must go with skim milk, and avoid whole milk.

Categories
Dairy Information Dairy Plants

Everything About Starting A Dairy Farm in India

In India, one business which is contentiously rising in the dairy farm business. This is because the demand for dairy products is increasing. But, it is also essential that you understand working on a dairy farm. In this topic, we will tell you everything about starting the dairy farm in India.

How safe is the dairy business?

If you are going to start a dairy farming business then it is essential that you know about the entire process in detail. Well, the dairy business is safe because of different reasons:

  • The top reason is that it does not result in environmental pollution which is caused by other industries.
  • The need for skilled labor is less.
  • The demand for the dairy product is continuously on the rise in India.
  • With dairy business, the need to stock the raw material is minimum.
  • If any problem comes when the entire dairy farm can be shifted to a new location and The requirement of energy is less.

What are the limitations and constraints?

  • In dairy farming business good planning is must but along with that hardworking and reliable manager is needed. This can create a problem as sometimes people are not fully aware of the process.
  • To get the required amount of milk various factors should be kept in mind.
  • In the feeding and heard health is not taken care properly then it will decrease the quality which will eventually affect the level of production.

How to start the dairy farm?

  • It is very essential that you find the reason to start the Dairy Plants. There should be the proper aim that how many animals you want to maintain and how much the production level should be increased.
  • To get a better understanding of the process you should visit the dairy farm which runs on a commercial basis. Their experience will tell you a lot about small things.
  • If you want to manage the farm on your own then you should start with a minimum period of six months.
  • Visit your nearest cattle market to observe the animals and know more about the animals.
  • Make sure you buy the best dairy machinery so that your production level is increased in the Milk Plant.
  • Read the magazines and website as it will give you all the latest information as well as all the new methods which are being used in dairy farm.

What other things should be kept in mind?

Apart from this, you should select the animal which you want in your farm cow or buffalo. It is your choice whether you want both of them. Additionally, check what all the legal requirements are there so that in future no problem arises.

Categories
Dairy Information Dairy Plants

What Factors Affect the Competitiveness in Dairy Sector

Dairy farming is a growing sector in India but still, it has some issues. First of all dairy farmers said the government does nothing for them and the rates of feeds and other products are so high. And there are some other facts available which affect the competitiveness in the dairy sector.

No doubt, the dairy sector is growing India these days, but if we look back then we realize the situations were too different than these days. In the past years, the government did not give proper support to farmers so that they can grow their dairy business. And they perform all the works with their hands, but nowadays almost every work in the dairy plant is done by dairy machinery. These include ghee plant, paneer plant, lassi making machine, and so on.

As we mentioned above these days all the dairy products are made with the help of machines. With the rise in dairy farming, competition is also increased. Because there are so many new dairy products are available in the market of various companies. These competitive factors affect small businesses more than large ones because they only make a few products with milk. But large companies make so many dairy products which are liked by people as well.

Factors that affect the competitiveness in the Dairy industry

In order to examine the dairy industry’s competitiveness, we looked at demand conditions and market structure because these both factors are main which affect the competitiveness in dairy farming.

Demand conditions

Well, in the past years, dairy products were not in demand but these days the demand for dairy products is increasing. Because people know how effective and healthy these products are. With the growing demand for dairy products, the dairy product making companies are also increasing. In addition to this, in the last years only a few companies make dairy products in India such as Verka and Amul, but these days some other are available in the market such as Nandini, Super, Kwality, and Karnataka Co-operative Milk Federation.

This happens due to the high quality of dairy products which are made by machines and carefully packed so that people can store them for days. But still, the majority of people prefer unpacked dairy products such as milk, ghee, and paneer due to less costly.

Market structure

The market structure includes two types of marketing such as formal and informal. Formal include packaged food and high-quality products, whereas informal means local vendors deliver milk and some other products you directly. This happens because vendors reveal the truth behind this is the low cost of milk. And people in the rural areas are not able to bear the cost of expensive milk.

Categories
Dairy Information Dairy Plants

How to Select A Location to setup Dairy Plant

Dairy farming is a popular and growing field in India, which is useful to gain more profit. If you are really planning to open the dairy farm then you must consider some factors such as plant location and area as well. Here in this guide we will give you detailed information about the selection of location for dairy farm.

Dairy farming is growing day by day in India, but now every farmer has great knowledge about dairy machinery and milk plant. If you are planning to install your dairy plant then you just visit us once, we will guide you about each and everything related to dairy farming.

Well, in order to open the dairy farm you need to consider so many factors which are essential to open new dairy farm. The main thing you need to consider is the location where you actually want to open your dairy farm. If you are still in confusion then you just call us once so that we will help you to find the location for dairy farm.

Selection of Location

In order to select the location, you must consider the area where you want to open the dairy farm. You should go to the city, suburban, and rural area but make sure you should choose the pollution free area. You should also make a rough plan and estimation of your spending. Because dairy farm requires so much money and investment in order to make the building. You need more money to buy bricks, cement, and some other things which are necessary to make the building.

If you are planning to open the dairy farm in the city area you may need to get the permission of higher authorities because these days, dairy farming is not allowed in city locations and areas. And it costs you so much, so better idea is to go with the suburban area but make sure you check the water supply, resources which you need, and where you get raw materials easily.

Factors which you have to be considered while planning of dairy farm.

  • You must check the relative energy and raw material resources.
  • You should check the suppliers and distributors who will distribute you the raw materials and other goods.
  • The most important point you need to consider is the availability of labor and transportation facilities.
  • Check for availability of land for waste and disposal.
  • You should also check the soil condition so that you can load heavy resources and transportation.
  • In addition to this, you should also check the weather conditions whether they are in your favor or not.
  • You must follow the government laws in order to open the dairy farm.
Categories
dairy equipments Dairy Information Dairy Plants

How Cleanliness In Dairy Farm Is Essential For Consistency

Cleaning is essential for each and every person or dairy farm. It is necessary to keep clean your dairy machinery in order to keep milk bacteria and viruses-free which spread infection. Millions of people do not know the importance of cleaning of dairy plants, he needs to understand if they want to gain more profit. Because no one wants to consume unhygienic milk and dairy products as well. Well, cleaning of milk plants is not only useful for you but also for cows, because it protects them from harmful health conditions.

How cleanliness in the dairy farm is essential for consistency?

  • Cleaning is too much important for dairy farms. You must clean the area where milking is performed because it will lead to a healthy environment for cows. In order to clean that place, you must wear gloves so that you also cannot get the infection.
  • You should also use the cleaning solution but it does not harm anyone. You can simply put the cleaning solution in a bucket and spread with the help of cups. You should also clean teacups with this cleaning solution and also clean all the storage units carefully because you have to store milk in these containers.
  • Cleaned utensils and containers still have bacteria, so you need to clean them again with water and dishwashing liquid.
  • You should only them strat milking when cleaning is done properly because it is useful to save cattle from infections. Do not bring animals to the milk plant cleaning. Because it will harm your animal and leads to less productivity of milk. Which is further linked to your profit as well.
  • In order to milk carefully clean the udders and only then fixed the teatcups for milking. You clean and bacteria free storage containers in order to store milk. And if you milk any type of blood in milk then gently use the cream to the teats, so that they can be treated carefully and easily.
  • It is most important to store milk in the cleaned container because it will protect you from any types of health conditions.
  • And after then you must transport milk to other places by cleaned tanks. It is also essential to clean the tanks on a daily basis. And also clean the refrigerators which are available in transport tanks.
Categories
Dairy Plants

Improving Sustainability with Innovative Dairy Farming

There is no doubt that India is a land of farmers. Along with this, a lot of developments have been made in the dairy industry which made India the largest milk producing nation. The annual milk production is around 155.5 MT and it is estimated that it is going to get double in the coming years.

No doubt, several efforts have been made it increase the productivity at low operating cost, better quality milk, and more profits. Here are some innovative farming dairy models which help in improving sustainability:

  • Dairy farm at Large Scale

The Dairy farm at large scale consists of feeding system, crossbred cows, milk processing machines, and best storage facility. In this, the private player handles the responsibility and all the maintenance of the dairy plant. In this, there might be a mutual contract with the farmers to keep the supply of fodder proper so that the cattle produce the milk of good quality. The milk can be sold as their own product or to other dairy farm owners. This model helps in increasing the productivity at large scale by increasing the farm operations and other control processes. 

  • Industry Supported farming model

Many farmers get financial support and technical guidance from private owners. This way, they can expand their business by increasing the cattle size and other dairy farm operations like building a proper infrastructure, feed management, and trying new breeding practices.

In case you are looking to set up your own ghee plant then make sure you buy the best machinery and equipment. You can get the best dairy machinery in our company.

  • Progressive Dairy Farm owners

The dairy farm which is of mid-sized and has around 500 cattle animals for the future. Basically, they focus on effective labor management, best veterinary service, and fodder. In this, the farm owner does not have to spend so much money to get quality milk.

But, the problem is that as the investment is limited, so giving a proper check to all the farm operations is not an easy task.

  • Community Dairy Farms

This model is actually based on a dairy farm which is set up in China. In this, the milch animals are taken from the neighborhood and then proper care is taken of them. In the farm infrastructure private player invest the most and the ownership is with individual milk producers. They are responsible for managing the cows and their shelter. This way, the small scale farmers get to take the experience of resources and technology.

Categories
Dairy Plants

What Happens at Milk Processing Plants

If we were asked that which part of our diet is the most common throughout the world, it would be most probably milk. We love ice-creams, cheese, butter, and cottage cheese. We relish milk and curd in their simple and flavored forms. Many dishes use milk, cream or butter for enhancing its taste. We can see that milk is an important part of our lives.

Hence the need for various milk pasteurizer plants. There has been a wave of automation in the milk processing services which has led to an increase in both the quality and the quantity of the milk production. It has also helped in minimizing the wastage and reduction of carbon footprint.

Milk processing-It is a series of methods which ensure that the milk is fit for consumption. After ensuring that, the milk is packed and sold to the customers. The whole cycle can be divided into various steps-

  1. Collection –The milk is collected and then checked for quality and purity
  2. Transfer –The milk is transferred to various plants which store the milk in huge tanks. Here the milk undergoes separation and clarification making it fit for consumption. The processes of separation and clarification make it bacteria free.
  3. Separation –It is a process which is used to separate full cream milk and toned milk.
  1. Fortification –It is the process in which there is the addition of fortified vitamins and minerals.
  1. Pasteurization – The milk is heated to a very high temperature and cooled immediately. This helps in eliminating bacteria.
  1. Homogenization – The fat content of the milk is removed by the process of homogenization.
  1. Packaging –The products are packed and made ready to be sold at customer markets. The milk is made available in different fat content forms. The milk can be availed from online and offline stores.

Milk processing plants are helpful in all the steps of milk processing. With the milk processing plants, the various steps of the milk processing cycle are simplified. It also makes the whole process hygienic and fast. The obvious outcome is the faster delivery of better quality milk. The development of Milk processing plants has led to the ease of monitoring the delivery of milk from the tankers and the final packing into packets and bottles. The milk processing process is being enhanced by various automation technologies. The plant is indeed a necessary aspect of the efficient extraction of milk and all the steps which the milk goes through until it gets delivered to the customers.