Which tips should you follow for the maintenance of dairy equipment?
If the dairy equipment maintenance is carried out with precision, then you can expect your business to run extremely smooth. So you might be wondering which are the important tips that you can follow to stay positioned at the top of the dairy equipment maintenance. Do not worry! We are here to help you with some of such tips which can help you to keep your dairy equipment maintained. Schedule your maintenance sessions Have you ever considered building a maintenance schedule beneficial? If not, then you must consider having a spreadsheet on which you can track the maintenance. Make sure you are keeping the recommendations of the manufacturer in account while planning for regular maintenance. Important fact Many of the manufacturers consider keeping the track of how many days the machine has worked. But that’s the wrong tracking method. Instead of that, you should track how many hours the machine was being used. Cleanliness is the key You should keep your machine clean. The accumulation of dust particles and debris usually make the components of the machines stuck. You would not be willing to compromise the productivity of the machine because of the stucking. Apart from checking the dirt, you should also check if there is any source of leakage. Beneficial tip For the regular checking and the maintenance of the dairy equipment, you should hire an employee who will be solely responsible for these functions. Maintenance should be your priority Because of the increasing need for modernization in the milk industries, business owners are highly relying on the installation of dairy equipment. No sooner the lockdown is going to be over, than the spike in demand for such equipment is going to make your business profitable. To satisfy the customer or the client with your equipment, it is needed that you keep the equipment maintained. If you deem maintenance as your priority, only then you are going to experience the benefits. Be acute with the maintenance records You are required to keep an accurate track of all the maintenance measures which may include the checking of the electrical systems and the lubrication of the variegated gearboxes. If you do not keep them on the proper track, then there are high chances that you may not be able to efficiently maintain the equipment. Build relations with the equipment supplier As we all know that none can know the product as good as the one who sells it. So in that regard, you are advised to maintain healthy relations with the equipment provider. If you pick the right manufacturer for buying the dairy equipment. Then you are going to be heavily benefitted from the same since you are purchasing a good quality product from a reliable manufacturer. Bottom Line If you follow all the above-mentioned tips for maintenance, then you can never stay behind in the league since you are having an up-to-date and greatly maintained equipment.
Why should you use software-oriented equipment in your dairy plant?
The dairy industry has stepped towards automation. But the world never stops as far as advancements are concerned. Each dairy plant has installed machinery in the plants. Some operate manually while others make use of the installed software for their work. I guess….Software installation is the best thing that the machines can provide the dairy owners. Benefits of incorporating the software in the machines Enhanced productivity Productivity is what matters to the dairy plants. The importance of productivity lies in the underlined fact: If a dairy plant has committed to providing the milk and cheese to the particular manufacturer and the quality of its production depends upon your supply of raw material. If you do not supply the milk and the cheese on time, then obviously, he will encounter loss. The dairy owner can also encounter loss if the client gets upset and makes a decision to terminate the contract. Such things can only happen if the machines do not include the software. Having software incorporated into the dairy equipment can save you from the fear of completing the order on time. Ameliorated capabilities The capabilities of the dairy plant can significantly be affected as far as the following are concerned: Better Support Route reconciliation particularly with the salesperson Supply chains Warehouse management Voice Picking Route Optimization Maximisation of the route efficiency Only relevant technologies are targeted We should be knowing this fact that we can enjoy the benefits of automation without particularly investing in the following: Expensive IT infrastructures Expertise Maintenance Software switching Reduced costs The costs can be reduced with the help of the software. Since efficiency always leads to the mitigation of the costs. If the costs are lower than the revenue generated, then you can incur the profits. Detection of contamination at once The software ensures that you are not finding yourself in the problem where you fail to detect the contamination of the products. It will help you to maintain the reputation that you provide the people with hygienic and high-quality products. It will also make you get rid of the fear of license termination which happens when any fault in the edible products are found. Expansion of the business The software helps you to expand the business. Since the costs which were earlier incurred on paying the salaries of the employees are now getting saved. You can use that amount in the expansion of your business. From where can I get such equipment? Are you asking that question….? You can order such equipment from the NK Dairy equipment. We are the known manufacturers of dairy equipment. We have satisfied many of our clients with the quality equipment. Not only this, the professional help provided by us is what is admired by the people the most.
Nk dairy is the manufacturer of top-rated dairy processing equipment
Dairy Plant Equipment and Machinery Manufacturers Nk Dairy has been providing its services to dairy farm owners for many years. We also strive to provide nothing but the best. While setting up the dairy plant, the business owner needs to get hold of the best dairy equipment and machinery. Being the No. 1 dairy equipment manufacturer we have worked on different projects and provide the clients with the best solutions. It includes: • Dairy Automation • Ice Cream Processing Plants • Paneer And Cheese Processing Plants • Modernization of Process • Liquid Milk Segment • Clean In Place (CIP systems) • Curd And Yoghurt Processing Plants • Cream And Ghee Processing Plants • Experts In Aseptic Dairy Processing Dairy plant processing Equipment Our dairy plant processing equipment will help the business owner to get moving in the right direction. All the equipment and machinery are made under the standards. This is done to ensure that the quality is not compromised at any level and the final product is of quality. Paneer Processing Equipment Our paneer processing equipment has undergone different testing methods which ensure the quality is 100%. Our team of professionals ensures that everything is best and the way it needs to work. Most importantly, it is made sure everything is finished or reaches the final stage which guarantees the best results. With our products, you can be sure that efficiency is at the utmost level and most importantly everything is available at an economical price. So, you can be sure that at every single level the quality is given utmost importance. Cheese Processing Equipment If you are planning to set up the cheese processing equipment, then we have a range of cheese equipment to move in the right direction. Most importantly, it is made from stainless steel which ensures the machinery works properly and the investment you are going to make will last for a long time. Most importantly, all the machinery has the set temperature to make the products. It means the final product will be delivered on time and quality won’t get hampered at any cost. Best-in-class and modern machinery Nk diary provides the authentic and best solutions to complete the project. We provide the best-in-class dairy machinery and equipment to ensure that your dairy plant is set up in the right space. This way all the processing steps will be carried out on time and smoothly. Our range of dairy machinery and equipment are designed to carry out the: • Preparation • Processing • Slicing These 3-steps are best to carry out for the cheese, ice cream, milk products, and much more. Moreover, our production line ensures the work is carried out in minimal time and at the same time the product quality is not hampered at any cost. Our prime focus is given to productivity and quality, which is the reason we are trusted by thousands of clients. If you are planning to set up your dairy plant then get in touch with our team to get detailed information on what type of machinery & equipment you need.
What are the various transforming dynamics in the milk and dairy industry?
When it is about the revolution in the field of the dairy industry, the following aspects are always the ones that click in mind instantly: Dairy Food Machinery Food adulteration Milk and food processing Let us throw light on each of the above-mentioned aspects Milk and food machinery After a considerable period of time, there has been a significant transformation in the techniques and machinery used to obtain variegated dairy food items. Milk tanks Milk tanks are an indispensable element in milk processing plants. The main functionality of these tanks is to contain the following: Raw milk Interim milk Skimmed milk Cream There is also the availability of another kind of tanks which are also used to obtain the good quality of milk: Pre-Stack tanks Milk tanks Interim tanks Mixing tanks Pasteurizers Pasteurizers are also used to eliminate the harmful and disease-causing pathogens and microorganisms. The main operation of these is to produce sufficient heat that can kill the bacteria. Cheesemaking equipment The dynamics which are noteworthy in the dairy industry are the evolution of cheese-making equipment. This kind of equipment has not only helped to reduce the manual efforts but has also contributed a lot in making available certain dairy food items in bulk or required quantity. Food adulteration In these times, where people are merely focusing on how to make a huge sum of money from the business, it is vital to ensure whether the dairy food which you are consuming is of significant quality or not. Food adulteration is rising at a high pace these days. But the clients of NK dairy are highly cautious of making adequate quality dairy food items available to their customers. The milk which is processed and the cheese, butter vs clarified butter which is obtained from the milk are also of high quality. Most of the reported cases of the adulteration in milk industry has been observed making use of the following items to make milk available in abundance: Chalk Powder Urea Soap Water Unhygienic and unfiltered water Hydrogen peroxide NK dairy is committed to making the equipment that maintains the nutritional content of the milk to a significant level. Even though the machinery which is used for the processing activities is double-checked before use to ensure whether there is an element that can damage the nutritional content of the milk. Food processing Food processing is necessary for every food industry. There are predominantly three kinds of food processing available: Primary food processing Primary food processing is a vital process that is accountable for processing edible items. For example, When wheat is harvested, we can not eat it instantly unless we get it thoroughly ground wheat powder. This is what explains the primary processing. Secondary food processing The secondary process is nothing but making the innards ready to eat after using various cooking techniques. Tertiary food processing Tertiary food processing is explained as those edible items which are processed in the way that they are ready to eat as soon as they are taken out of the refrigerators.
How are automation and various technologies helping dairy plants to achieve success?
This era is approaching success in every possible field. So how could the dairy industry lag? The dairy industry is putting its steps forth in the direction of automation and a technology-driven atmosphere. A Dairy Plant is now a place where milk is processed and various dairy products are produced using high-tech automation techniques. Now every machine that helps to satisfy the dairy work comes under the category of dairy equipment. Let us discuss some of the quintessential points about automation in the dairy industry. ● Accuracy and error free Once the milk is reached the factory. Every machine gets excited to process it. Numerous machines support the processing of milk and help to obtain curd, cheese, or cream from that. All the processes need complete control of over-temperature conditions. These are done in a highly effective way when automation takes up the charge. For example: Humans are prone to mistakes but machines work on commands. In many of our daily life activities, it takes place that the manual effort of doing something with less care ends up destroying the item. But if the machine is commanded to heat the milk at 45 degrees celsius for about 10 min. Then it will heat only up to 45 degrees celsius. Not one degree above nor below. 10 min means 10 min. It will stop functioning after the specified time. But human efforts in this regard will be appreciable but will be prone to many mistakes and blunders. ● Reduction in human efforts Automating manual tasks will reduce human efforts. It does not imply that human labor will not at all be needed. Of Course, it will be required. If human labor will not be present then who will operate and determine the functioning of the machines. For Instance: When human labor was deployed for carrying out the work of churning the cream, then this work would take 1 hour for 5 kg of cream but when this work is done with the automation techniques, it would take half the time. Hire the relevant employees If one is focusing on heading to the industry fully and wholly automation-driven, then it is of utmost significance that you must hire the employees who are really suitable for your industry. They should be the people who have full know-how of every aspect of your machinery and techniques. Machinery is not the same with every industry. Bottom Line Once in a while it may happen, some human may fall ill and he is still working. That will spread the harmful toxins and bacteria in the milk and other products.
What are the common mistakes you need to avoid while launching the dairy product?
If your product is failing to reach the customers, then re-think the business strategy. Be creative and innovative to increase interest in the customers.
What are the tips that will help you in operating a smooth dairy business?
Overview Planning to open a milk plant business? Then make sure you are contacting the best dairy equipment manufacturer that will provide you high-quality dairy machines for your business. In this blog, we will tell you why getting in touch with NK dairy equipment manufacturers is beneficial for your business. Services provide by us: Production support Marketing support After-sales service & maintenance Training during installation and commissioning Cleaning solutions Consumables What are the top tips that will help you in setting up a dairy processing plant? Quantity of milk Before setting up the business, you should be aware of the quantity of milk you need to process per day. Through this, you will not waste milk daily. Processing hours You should plan process hours that will help you in running a smooth business. Solution From the concept of commissioning, you should select a vendor for the total solution. Site selection Do not forget to check the availability of milk, water, power availability, proximity to the market, and disposal of waste. Consider the equipment layout Before the construction of a civil structure, you should consider all the aspects of equipment layout. Future expansion While planning about power load & utilities, the business owner should also think about the expansion of the business. If you will not plan according to that, then there are chances you might experience difficulty in expanding the business. Power- backup Never forget to install a power backup. It will help you in operating the business with ease. Contact architect and dairy engineer You should conduct a meeting with an architect as well as with a dairy engineer. They will help you in setting up your dairy equipment with ease. Cooling of raw milk You should keep your milk cool down as it will decrease the risk of growing natural bacteria in the milk. But make sure you are keeping your milk for cooling as early as possible. Do not let your milk wait for two to three hours. Ventilation In the milk plant, you should ensure that proper ventilation is taking place. It will help you in keeping your surroundings free from any kind of smell. Drainage facility Make sure you are having a drainage facility. There should not be any stagnation in drains. Appoint technical & experienced staff You should hire knowledgeable as well as experienced professionals who know how to use the latest technology with ease. They should support you in earning profits because teamwork plays a crucial role in the growth of the business. Optimization Capacity optimization is important. It will tell you whether you will be able to get the best end product or increase operational cost. Setting up a lab You should set up a lab where you can manage the quality of raw material as well as the end product. Selection of source Source selection plays a vital role in providing the best quality of dairy products to the customers.
What all you need to know about the milk and dairy product’s production costs?
The milk and dairy business is on the rise. In case, you are looking for ways to boost the business then you must set up the milk plant by focusing on all important things. What are the services included in the dairy plant? Cold production Steam production Power transformer station. Wastewater treatment Site development Staff areas These sections are going to be considered by the people who are in charge of the general services. The discharge operations of the auxiliary sections within the main sections are going to take place in the different sections like the one mentioned below: Steam production centre In many plants, the steam production centre is the single cost centre and there are larger plants in which the plants are divided into the poor-quality water and there are 2 sub-sections. The workstation is going to have a dual responsibility. The steam is produced and it will be distributed in different stations. It is important to consider the total steam which will be produced. Daily fuel consumption The specific weight of the fuel and lowest calorific value (LCV) and combustion of 1kg fuel is needed. The specifications are going to be furnished by the supplier and then the dairy plant will be checked. Water consumption Daily, the water is produced by around 76,500 kg of steam. In the dairy sector, there is a certain amount of water that is recycled, and this way the water consumption is going to reduce. The following methods can be used to understand better the total amount of water which can be recycled like: Measuring the water amount which is present in the condensing tray. Theoretical calculations Check the clock counter with the condensed water pump. Condensate the recovery along with the water consumption should be reduced and then the condensation is going to be warmer as compared to the generator water intake. Checking the heat balance Heat balance is going to be checked depending on the theoretical amounts of steam. With every machine, the heat cycle is going to be different and it is going to include the following: The total heat required to make the good heated and total water amount of bringing the pasteurization to the right temperature. The cleaning solution needs to be maintained when the cleaning cycle is maintained in one position. Power transformer The transformer section is going to be indifferent work areas which helps in producing power. The power which comes through the public centre will not be a part of this. There is going to be installed power and the total number of running hours. Maintenance station The maintenance station is going to prove helpful in storing the material required for maintenance and necessary equipment. Choosing quality equipment makes sure that all the parts are working correctly. If you are planning to run the dairy business then proper planning will make it easier to manage everything.
What are the top tips that will help you in maintaining the dairy farming business?
Before jumping to tips let us know the importance of buying good quality equipment. Before opening a small or large scale business you should make sure you are buying good quality equipment. It will help you in producing dairy products with consistency. What are the tips? Make a schedule While opening or running a milk plant you should make sure you have a schedule or we can say proper routine. You can prepare a detailed document in which you can write information about your dairy equipment. Some people make mistakes in keeping the record of maintenance schedules. Instead of maintaining the number of days, you should maintain a record of the number of hours your dairy equipment is working. Cleanliness of equipment During COVID, you should sell dairy products keeping the customer’s safety in mind. You should make sure your equipment is clean or not. Every time you use to clean your equipment properly. It will help you in maintaining the quality of dairy products. To ensure your dairy equipment is clean keep the following things in your mind that are mentioned below: You should make sure stones should not collect in hoses. There should be no leakage in the equipment. Equipment is working smoothly and much more. Maintenance of equipment should be your priority We all know dairy products are in high demand. Everyone is consuming to stay fit & healthy. In fact, to fight coronavirus people are drinking milk, eating curd, and much more. You should not forget the maintenance of dairy equipment if the dairy demand for your dairy products is increasing. If you want your equipment to run in the long run, then use your dairy equipment properly. Keep your maintenance record updated We all know that keeping the equipment in good condition is tough. You need expert services for equipment from time to time. Professionals will check the lubrication, the gearbox, the functioning of the machine, etc. So make sure you are maintaining the record and updating it from time to time. This will help you in knowing when the parts of the machines were inspected. Build a good relationship with the provider of dairy equipment You should maintain a healthy relationship with the provider of dairy equipment because nobody is going to know more about the equipment other than him. You can have a good conversation about the equipment over a cup of tea. He will also tell you which equipment is beneficial for your business, tell you about discounts and much more. Call the professional from time to time To ensure that your equipment is running properly you should make sure you are calling professionals from time to time or the machinery services.
What are the common myths about the opening of the dairy farming business?
If you are thinking of opening a milk plant business you can open without giving any second thought about it.
