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dairy equipments milk plant milking machine

What are the topmost tips to follow for milking equipment maintenance?

Overview

For the milk plant or any dairy business, it is mandatory to keep the equipment clean and running smoothly. With the modern approach, you are likely to find new places and you will be able to save money on the dairy. No doubt, we all want to get the maximum benefit, but regular maintenance of the dairy equipment is considered as the utmost thing.

  • Follow a maintenance schedule

You should create a master schedule for handling all the milking equipment and keep up with the maintenance needs. First of all, you need to start with the manufacturer’s recommendations on how often the maintenance is needed and keep up with the farm’s performance history.

The maintenance is required on the hours of run time. The dairy business which runs 24*7 needs more maintenance as compared to the one which runs for 12 hours. It would be best to maintain a log on who did the maintenance and at what time.

  • Make sure to check it daily

For a preventative maintenance schedule, you need to follow daily awareness. You need to be diligent, and it will help the equipment to last for a long time. Make sure to complete the following checks before every milking procedure:

  • Milking vacuum level
  • Claw, and/or liner vents are open
  • Air or vacuum leaks
  • Cuts or tears in air tubes
  • Milk temperature
  • No twisted lines or milk hoses
  • Listen for faulty pulsator

During washing, it is best to check all the milking units, sensors, and meters. Make sure there is no leak, and water is flowing to all the parts without any problem.

  • Make sure to follow in-between maintenance

In-between scheduled maintenance will allow the milking equipment dealer to check the vacuum, evaluate takeoffs, and graph pulsators during milking. With the performance date, the equipment function can be checked such as milk flow rate, and quality counts. Additionally, keep a check on the bacteria counts, laboratory pasteurization count. By doing so, the issue with the sanitization can be checked early.

  • Avoid emergency calls

Emergency calls are expensive, and they often result in a waste of money and time. It would be best if you spend time doing other things which can benefit you. It might seem tempting at first to hold back the maintenance part and keep on working without checking the performance of the machine and equipment.

With the maintenance, it helps you to save a lot of money, and the entire work is done with the highest quality products, and the performance of the dairy is also better. Your business will be able to deliver optimal service.

 

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dairy equipments milk plant

What are the common myths people are having about Dairy farming business?

Milk is considered as the most essential product which a body should intake on a daily basis. It is good for your physical as well as oral health and makes you stay away from any type of diseases. Earlier there was not enough equipment but now with the advancement in technology the milk is produced with the dairy equipment.

There is now so much dairy machinery available for you in the market such as pasteurization machines, milking machines, cheese and butter making machines and much more. But it looks like some myths have overpowered the people and restrain them from trusting milk plant business.

What are the common myths people are having about dairy farming?

Myth 1: Pasteurization damages the nutrients present in the milk

Pasteurization technique is used to remove the bacteria from the milk. It doesn’t destroy the nutrients present in milk. It is a false myth. The milk consists of various nutrients that are mentioned below:

  • Vitamin D
  • Vitamin A
  • Calcium
  • Proteins

Myth 2: It is ruthless to detach mothers from their babies

Initially, Calves need mother’s protection but there is a risk of the baby getting infected from the mother. This is the major reason why a farmer separates them and keeps them in different places. It is a false myth spread by people.

Myth 3: It is dangerous for the environment to have dairy farms

Dairy farms are dangerous for the environment is a false myth. There are numerous farmers which live in their farms only and use common natural resources which they reuse also. They reuse their waste material by turning it into fertilisers and electricity.

  • Myth 4: Milk is antibiotic which destroys the health of the people

This is again a false myth. We call a milk antibiotic when a sick cow gives the milk. But farmers keep a check on cows and exchange their sick cows with a healthy one. You should not get worried while drinking the milk is not antibiotic and helps you in staying fit and healthy.

Myth 5: Farmers are cruel with the animals

No, not at all. 24* 7 farmers take care of their cows and are not cruel to them. They take care of them like their children. If farmers will not treat their animals nicely, then the productivity will decrease with time which leads to reduced profits.

Myth 6: Dairy product is rich in fats

It is pre assumed that all dairy products are high in fat and sugar is false. The dairy products are made up of low- fat natural curd, low- fat milk and much more are also available in the market. If you are diet conscious, then you can choose those products for consumption.

 

 

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dairy equipments Dairy Plants milk plant

What are the necessary steps to start a dairy milk plant in India?

It is a fact we cannot imagine lives without dairy. Dairy items are an integral part of all our daily lives. With the change in technology and time, the dairy industry trends are getting better. Milk is an important part of human food and it helps the person to get the essential nutrients the body needs. To set up the dairy milk plant, you must take the necessary steps and get every step done with precision. The dairy business owner needs to make sure to use the latest dairy equipment and machinery to get quality milk and dairy products.

The dairy industry is working excessively to make improvements

Despite the economical difficulties, the dairy industry is grappling and getting the benefit they need. No doubt, there are many challenges faced by dairy owners daily.

Milk producers are continuously making improvements to ensure the entire process is done in a better and effective manner.

Applying the changes which are continuously happening in the dairy industry will make the business get the profit and they can fulfill the increasing demand. The government has made different dairy programs to increase cattle productivity and milk production.

Increased profits

Your business can have a great number of profits with the use of the right tools. The Indian government has introduced different schemes and initiatives which aim towards the development in the dairy sector.

Terrorizing Indian Dairy Quality Situation

As per the FSSAI sample survey, 68% to 70% of the milk is found adulterated, which is not safe for consumption and it is not allowed to be exported. This is the reason, the dairy sector is focusing on getting the latest and best technology for milk production.

Factors influence on quality production

Food safety

  • It is important to have quality medicines that are about the regulatory framework.
  • The bacteria count needs to be reduced and product shelf-life should increase.
  • Milk should not be adulterated with sugar, urea, vegetable, mineral oils, and salt.

Losses

  • The milk needs to be cooled down at the right temperature before processing and consumption.
  • The milk should reach the customers on time.

 Demand drives and growth environment:

India rural liveliness

  • The dairy sector is focusing on increasing milk production.
  • The educational and research institutes are making the best efforts.
  • In different parts of India, the cooperative movements are becoming successful.

 

What is the Indian dairy prospect?

The focus is on increasing the rural market gap so that it can make the Indian economy to do better. Additionally, the quantity of available milk is increased which is best with processing methods. India has also seen a change in lifestyle for milk products and milk. The youngsters and adults prefer milk and milk products which are healthy.

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milk plant milking machine

What are the things you should consider while opening a milk plant?

Milk is one of the products which is consumed by most of the people in the whole world. Many companies reach heights and many fail due to the wrong strategies chosen by them. Before starting any business the person should do a market analysis and should have the proper knowledge of the business. He should also be aware of the strategies that his competitors are using to attract the customers towards them.

Before starting a milk plant the dairy equipment you need to buy mentioned below:

  • Milking machines
  • Separating
  • Pasteurizing
  • Milk storing
  • Homogenizing
  • Batch mixers
  • Batch freezers
  • Ice cream filling machines
  • CIP and washing
  • Butter and cheese processing

What are the benefits of milk processing plants?

  • It helps in increasing the quality of the product.
  • It helps in reducing the workload of the person.
  • You can make products such as curd, milk easily and fastly.
  • The machines are easy to operate and can do work for 24 hours without even getting stopped in between.
  • It will help you in getting the product more effectively and efficiently.
  • It will also help you in keeping the quality of the product the same.
  • Labor costs will be reduced.

How does a milk processing plant work on a daily basis?

The whole process is classified into various steps mentioned below:

  • Step 1:

First, a person will be collecting the milk from farms into containers and then he will check the quality and purity of the milk.

  • Step2:

The milk will be then transported into the huge tanks for the clarification and separation process. It is very important to take out all the bacteria from milk so that customers can consume it without having any health issues.

  • Step 3:

After the clarification and separation process the milk is again separated into full cream and toned milk because there are different types of people some loves to consume full cream and some loves to consume toned. Then the segregation process will take place after clarification and separation.

  • Step 4:

Then the pasteurization of milk will take place. You must be thinking about what is pasteurization right. In this, the milk is heated on high flames and kept for cooling to remove the bacteria.

  • Step 5:

Homogenization process takes place to remove the fat particles from the milk. After all the process is done. Then the person will pack the milk in different packets. After packaging the product it is ready to sell out.

Here are the things you should consider if you are going to open a dairy business. It is not as easy as it looks. You need patience, energy, money to run a dairy business.