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ghee plant

Why is there more demand for ghee as compared to butter? Is it profitable?

We are living in the modern era. But, slowly we are noticing that old traditions are gaining popularity. From clothes to food, everything has an ‘Old-school’ touch to it. Let’s talk about the food industry and how it is coming back. There is no secret that ancient food is making an upturn in the modern menu. To your surprise, let us tell you that people are focusing on starting their ghee plant. This is a fact that people are inclined towards the dairy sector and they prefer to make use of the modern machinery and equipment be it for paneer plant, ghee plant, or any other dairy business.

Obsession over healthy fat

Nowadays, people prefer those options which are better and it can prove beneficial in the long run. As everyone’s focus is getting shifted on the healthy food which includes the healthy fats and this is where people prefer to have ghee.

Why is there so much focus on bringing ghee back?

Ghee is a type of clarified butter and its existence dates 1000 years back in India. Even at present for religious rituals, making food, or for medicinal purposes, ghee is the best choice. Indeed, it is one of the staple items which helps in cooking the dishes with perfection. Be it the ancient and holistic Indian healing system, its use is considered the best. People started focusing on having the food which is best in a way that no other food can be. One of the stats has shown that ghee is the fastest growing industry and it is expected to increase by around $10 billion which is way more than any other business.

Why should you prefer ghee over butter?

Ghee is extremely different from regular butter in several ways. Its smoke point is extremely high and this means that it is not going to burn when it is heated. In addition, when you apply it on the toast or any of the edible material it is going to spread easily. Even if you do not keep it in the fridge, it will still be right. It contains Vitamin A, D, and E in the right amount.

Moreover, the ghee can be made in different variations and this is what many companies are doing. Eventually opting for this has helped them to gain benefits and their market presence has been improved a lot. If you opt for this business then you are gaining 11% to 14% more attention as compared to the existing competitors.

Go with the food trends

When you do the business, it is done to satisfy the needs of the consumers and they should get the best. This way your brand will be highly demanded by every household. In addition, if you can educate the customers about the product and give them the best message, then you will see the profits you are looking for.

Choose the best machinery

Now, when you choose to start the business, you need to choose the best machinery and equipment. If you are looking for one, then you should get in touch with the Nk Dairy team and see how your business will be benefited.

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ghee plant

How to start a ghee manufacturing business in India? Is it profitable?

Are you looking to start a new business venture? In that case, your best bet is to start a ghee business in India. There is no denying the fact that setting up the ghee plant can prove profitable in the long run. Ghee contains different benefits like it can nourish your skin, it has traditional religious rituals, used in medicines, and many other amazing benefits. In case, you are already running a paneer plant, then you need to try your hands on this. Just keep in mind that you first manage everything and then only get started. Most important part is to choose the quality dairy machinery. NK Dairy is the most trusted brand among the dairy business owners to get any type of dairy equipment or machinery.

Is ghee business profitable?

The ghee market is huge and it is the second-most consumed dairy product in India. In addition, the demand for ghee is growing all across the globe. Due to the increasing population growth, increased income, penetration in the new market, and health benefits it is preferred by the individuals. All in all, starting the ghee manufacturing business in India is extremely beneficial.

How to set up your ghee manufacturing plant?

Start with market research and prepare a plan

First of all, you need to do a proper market study about the location. In that area, you need to check what is the demand of the customer. Check what your competitors choose for packaging and what prices they have kept. So, it is better that you prepare the proper market plan then you will be able to go in the right direction.

Get your business registered

No matter whether you will be operating on a small scale or large scale, you need to get your business registered. Depending on the state regulations, the process might vary but you need to follow it, no matter what. If you are not sure how to proceed then you should take help from the business consultant to smoothly do the work.

Setup your ghee manufacturing business

Generally, you need to have 1000 sq ft of space. No doubt, it can be more than that and it will be determined depending on what is your business size and production output you are expecting. Make sure that the location you are selecting has a good electricity supply and water resources as they are vital for proper functioning. Also, make sure that there is a proper transport facility so that all the necessary goods can come in easily.

What are the ghee-making machines you need?

Well! The need for the machinery for your plant will depend on the manufacturing process you are following. In case, you are following the direct cream method then you need to following:

  • Agitator

  • Steam control valve

  • Pressure and temperature gauges

  • Movable, hollow, stainless steel tube centrally bored in the kettle

  • Steam heated double jacketed kettle made up of stainless steel

  • Thermometer

  • Weighing scale

A most important step is to make sure that you continuously get the work done in your plant so that the results are worth it.

Marketing and distribution in the right manner

Make sure that you have the right kind of marketing strategy for your business. Choose everything with utmost precision and label all the products carefully. For the promotion, you need to choose the online platform or any other way which seems best for you.

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ghee plant

Is it profitable to start a ghee manufacturing plant? How to do the startup?

Starting a new business venture can come with excitement and nervousness. As we are not sure, whether everything would turn out the way it should or we will end up having losses. Like you are already running a paneer plant with lucrative profits, but now you want to set up the ghee plant. The dairy farmers often get confused about whether it will provide them the benefits they are looking for. If you are in the same situation, this blog will give you all the possible answers to set up your ghee manufacturing plant.

Is it profitable to start up a ghee business?

The ghee market is huge and that is clearly due to the demand it has. Following liquid milk, it is the 2nd most consumed dairy product in Asia. Not only in India but people from all over the world demand ghee. Here are some of the key factors which are increasing the demand for ghee among the population:

  • Ghee health benefits

  • Population Growth

  • Newmarket dynamics

  • Increasing disposable incomes

So, if you are planning to start a ghee manufacturing plant, then it is worth every try for you.

Do you know?

The consumers of ghee fall between the age group of 25 to 45 along with small children.

How to Set Up Your own Ghee Manufacturing plant Business?

As it is clear that the ghee manufacturing plant business is not merely to fulfill the demand of the consumers. It is added to various cuisine and even used for medicinal, traditional religious rituals, and cosmetic purposes. Ghee is also known as the clarified butter and one of the most loved dairy products. The final quality of the ghee is what makes it even more appetizing and loved by the consumers.

How do you need to plan for the ghee manufacturing business?

  • Begin with market research and prepare a business plan

Initially, you need to do some market research to understand the behavior of the consumers in your area. There are different ghee types so it is important to understand about the same. In addition, you need to have a better look at the price and packaging so that you can prepare accordingly. By creating the business plan you have the project cost, financial analysis, marketing plan, and summary of what steps to be taken.

  • Get your business registered and have the license

No matter, whether you are operating on a small scale or large scale, you need to get your business registered. No doubt, the way of doing it might vary as per the state regulations but it is important. For smooth operation, it is better that you consult a business consultant.

Do you know?

You need to have 2 licenses to start up your ghee manufacturing business:

  • FSSAI license

  • GST Registration

  • Set up your ghee manufacturing plant

For the small-scale plant you need to have at least 100 Sq Ft. although, depending on the business size, the place requirement will vary accordingly. But, make sure that you choose the location carefully so that everything you want for the business can be set up in the required area. Most importantly, there should be proper water and electricity supply to ensure the workflow is smooth. In addition, there should be a proper parking space and an unloading/loading area.

What are the types of ghee-making machines?

Depending on what process you are following, the need for the machinery will be different. Some of the major ones are:

  • Agitator

  • Thermometer

  • Weighing scale

  • Steam control valve

  • Pressure and temperature gauges

  • Steam heated double jacketed kettle made up of stainless steel

  • Movable, hollow, stainless steel tube centrally bored in the kettle

What does the ghee manufacturing process include?

It contains 2 steps:

  • Cream separation from milk

  • Ghee extraction from the cream

Just work your way, plan everything, and you will be good to go. While looking for dairy machinery make sure that you only get what is best. Contact the Nk Dairy team for the best quality machinery at an affordable price.

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ghee plant

Everything about different types of ghee making machines in India

Different dairy products can be made with the latest machinery. Ideally, ghee is the staple of Indian food which makes it taste even better. Fortunately, there are different types of ghee making machines in India which make the ghee production increase and the final product is also of the best quality at ghee plant.

 

Different types of Ghee Making Machines

Ghee Boiler

The inner shell with a cylindrical body and the hemispherical bottom is made of 6mm thick material. It has a hemispherical bottom which is made of MS plate of around 6mm thickness. It is insulated and this is made of rock wool type glass which is between the outer shell.

 

Accessories with Boiler

Sweeping type agitator with a geared motor of suitable HP, SS. The grider thickness is 6mm and the SS semi-circular removable cover is around 2mm thick. It has a float type with a stream trap and bypass arrangement which is a safety valve. The pipe legs have 76mm with adjustable fall feet. The hydro test is conducted and all the surfaces are polished with around 150 grits.

 

Ghee Making machine

Jar Material

  • It is made of stainless steel sheet and the bottom thickness is around 16mm.
  • The ball valve is 1.5” S.S.

 

Structure material

  • The frame structure is 2mm thick.
  • The gearbox contains a heavy-duty worm type gearbox.
  • The motor is a 1.5HP single or three-phase model.
  • It has 2 gas burners that are united.
  • The total electrical load is around 1.5 HP.

 

Cream Separator

  • The capacity of the cream separator is around 500 lph.
  • The milk temperature is around 35-45 (Degree C)
  • These machines make the cream efficient for up to 95 percent.
  • The fat content in skim milk is around 0.5 %.
  • The base is made up of casting
  • The motor is of 1425 RPM and 0.25 HP Single Phase 220 V.
  • The milk tank is made of aluminum which has a capacity of around 40 liters.

 

Butter Churner

  • The barrel capacity is around 400 liter.
  • The cream loading is 200 Kg/Batch.
  • The frame and structure are made from stainless steel of AISI-316 and its thickness is 1.6mm. The SS pipe diameter is around 38 to 50mm.
  • It contains motors of Kirloskar 2 Hp single, three-phase, or Crompton greaves.
  • The butter churner contact surface is shot or sandblasted. This way the material like butter won’t stick to its surface.
  • The butter churner will come with Sight glass, Buttermilk drain, Air vent, and Cream loading door. Additionally, there are buttvalves and other accessories.

 

Ghee Pre- Filtration Tank

Ghee Pre-Filtration Tank is manufactured by a 1.2 mm 304 SS sheet. Double wire-mesh is fitted for Filtration with a ball valve that takes out ghee. To make it move the wheels added to the bottom of the tank.