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diary equipments - milking machine milking machine

What are the topmost ways to clean the dairy equipment and containers properly?

If you are running a milk plant then cleaning of dairy equipment is as important as selling dairy products. You must be knowing the containers are more prone to dirt and the milk collected goes through many different containers as well as the same goes for the manufacturing and production process.

Cleaning methods involved the factors mentioned below.

  • Physical cleaning
  • Chemical cleaning
  • Bacteriological cleaning
  • Sterile cleaning

What are the things which need to be cleaned from dairy products?

  • Dirt

Dirt needs to be cleaned properly from the containers of machinery used in the process. Dirt will be having bacteria in it which causes many types of infections, diseases. So to protect you and your customers, clean the dirt before using dairy equipment.

  • Heated surface

Milk is heated at 60 degrees and milk fouling starts to form which is a deposit of calcium, magnesium, phosphate, proteins, etc. It changes its colour from white to brown residues after 8 hours.

  • Cold surface

You should start cleaning immediately after the system is emptied. Otherwise, the white form will dry and it will be difficult for you to remove. For cleansing, you should use brushes which are meant for such types of milking machine cleaning brushes.

What is the process of cleaning?

Still, some people use the old technique of cleaning equipment with the help of detergent and scrubbing. But they are not understanding that this method is not effective as well as it is time-consuming. Instead of using this method use the CIP method to clean the equipment.

What is the Cleaning-in-place (CIP) method?

Step1: Pre-rinse

  • Pre-rinsing the equipment will help you to remove the residue.
  • You should do it after the run of a production.
  • To remove the milk fats you should put warm water inside it and it will be washed easily.
  • You should continue pre-rinsing until the existing system becomes transparent.

Step 2: Clean it with detergent

  • To remove the dirt from hot surfaces use acidic detergent.
  • If the residue is gathered on cold surfaces then also use the alkaline to remove it properly.
  • You can use teepol also.

Step 3: Clean with water again

  • After cleaning it with the detergent you should clean the machinery with water properly so that no detergent will be left on it.
  • You can add citric or phosphoric acid to prevent overnight bacteria formation.

Step 4: Disinfecting

  • After cleaning the equipment physically, bacterially, chemically cleaned then the disinfecting process will start.
  • There are two ways of disinfecting it such as
  • Thermal disinfection

This person will be using hot water to clean.

  1. There is a disinfectant solution available in the market where you can thoroughly wash out with water.
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diary equipments - Diary information diary equipments - milking machine

Explain the cleaning and sanitation methods for Dairy Equipments

Let’s start with the introduction.

How do I clean milking appliances?

As we stated above, cleaning milk processes is an essential part of the manufacturing of milk. The milk obtained by the cooperatives is transferred via several tanks, such that both bacterial and soil pollutants are extremely susceptible. The same refers to production and processing. Milk machinery manufacturers, therefore, recommend that dairy equipment is regularly cleaned.

Objectives of cleaning

The cleaning of milk machinery involves four degrees:

  • Cleaning physical

  • Cleaning of chemicals

  • Cleaning of bacteriology

  • Cleaning of steriles

The manufacturing machinery is then subject to chemical cleaning and instead to the disinfecting process as cleaning methods are meant to accomplish both bacteriological and chemical cleaning along with the physical and sterile cleaning.

There are types of contaminants that must be removed from the milk machines.

Dirt: Dirt in dairy products is residues of milk products that settle on the base of the appliance and are subject to bacteria.

Heated surfaces: By boiling milk at or above 60 degrees, stone such as a layer composed of calcium, phosphates, fats, and proteins formed. It is usually white and switches after 8 to 9 hours to brownish color.

Cold surfaces: The next move will be cleaning after emptying a device. If not, white particles are developed at the base as well as can settle and solidify, rendering it more difficult to clean.

A specific form of milking machine cleaning brushes is used for the physical cleaning of surfaces.

The Washing Method

Some milk processing manufacturers do use the manual washing and scrubbing method of machinery. This technique is not completely successful because of the presence of dairy residues. Furthermore, the method needs time and a great deal of effort. Therefore, manufacturers of dairy machinery recommend a clean-in-place or CIP cleaning process.

Here is some CIP method of cleaning.

Recovery of Processes Residues

Residues from the processing machines need to be removed to minimize product contamination, assist in the cleaning cycle, and reduce the waste generated.

Pre Water clean.

Pre-rinsing is the second phase in the cleaning cycle which requires to be performed directly after the output. Milk fat stains of moist pre-rinsing water may be quickly washed off. But precaution is required not to reach a temperature of 55 degrees Celsius as this will allow the protein elements in the residue to coagulate.

Detergent Cleaning

If the dirt collected on hot surfaces, it is necessary to clean it with detergent for better as well as quality dairy products.

A further Cleaning Process

The equipment surfaces must be properly wiped with water after the detergent is removed in order to eliminate the detergent.

Disinfection

Equipment is mechanically, chemically, and bacterially sterile when correctly washed with acid and alkaline solutions.

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diary equipments - milking machine

Some Myths About Innovative Dairy Technologies

This is true that every day something new and innovative is coming in the market which blows away everybody’s mind. Also, the use of the latest technology and methods help in getting better output. However, there are a few myths which people have related to the dairy technology which we have mentioned below.

When a new technology comes in there are many business owners who want to use it right away. But, yes few people are afraid that using old ones is the best choice. The truth is that using the latest and innovative technology can help in giving the customers a better quality product. In case, you are not sure whether to get the new technology or not, then we have debunked some of the myths about dairy technology.

Myth: Controlling them is very difficult

This is the most common myth that we will not be able to control the new methods and technologies. But, the fact is that these systems are made so that your work becomes easy. It helps in making the dairy farm owner manage the work in a better and easy manner.

Myth: The cost of new technology is very high

Some companies brag about their latest and high-end technology. This actually makes it feel like only rich and top dairy farm owners can use them and get benefit from it. Reality is that small companies are also offering such technologies and new methods to the dairy industry. The need is to hear their voice. Also, if any change is made then it won’t be done at once. So, investing money won’t be an issue. So, you can also get new dairy machinery on your dairy farm.

Myth: Proper study is not done on new technology

Some people think that when new technology comes into the market proper study is not done it and they might have to face problems. But the fact is that when customers are given new technology proper research is done so that you get the best of everything.

Myth: It just about Robots and AI

No doubt, now and then these topics are discussed, so it might seem that upgradations are just about this. No doubt, its use is going to make the entire system better. Indeed new technology is focusing more on data exchange and communication. With a click of a button, many of the tasks will be completed which need several minutes or someone has to stay by the machinery to stop it.

Well, if you think it’s too late then you’re wrong. You need to try something new so that you can easily stay in the market. Get the help of our team and they will tell you the new upgradations in the dairy farm technology. This way, you can make the right decision.

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diary equipments - milking machine

Automated Milking Machines – More in Future That Awaits Dairy Industry

We see too much change in dairy farming and milking plants. Because in the previous year’s farmers usually do all the task with the hands which were too time-consuming. And they need so many days in order to complete one task but these days it is possible only in minutes with the help of modern technologies. A recent study reveals that we will see a drastic change in the next 10 years.

Now, there are various dairy equipments and other products are present which are useful to increase productivity and profit as well. In addition, you can simply buy according to your choice and requirements in order to cut down the cost of labor. These will not only offer you safe or effective environment but also offer you many other benefits such as time savings and you do not need any type of human labor.

Let’s understand the working of advanced milking machines.

Milking Machines

In this modern era, milking machines are designed to milk the various cows or buffalos at one time so that you can save your time. Milking machine is the invention of modern technology which works with the help of sensors and detectors. In addition, these milking machines include milking cups which can fix to cow’s teats with the goal of milking. These will also give warning signs if they find any type of problem in fixing.

Automated Post-dipping

No doubt this is the invention of the modern era or technology, which is designed to make the quality milk. We all know this is new for dairy farmers these days but it will too popular in coming years for them. This automated post dipping offers you hygienic, clean, and quality milk which saves you from various health conditions.

Automated Cow Logistics

This is useful to bring cows from their housing for the milking process. This is the technology which is too useful but the majority of people do not aware of it. They think it is an unnecessary thing in the milking plant. But require a big area to install because this helps the farmers to bring animals to the milking parlor and return them to their house in well mannered.

Everyone praise that these technologies give new life to dairy farming and farmers too because these all are time savvy. In the meantime, they can also do any other dairy farming work which will save the cost of labor too.