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Dairy Plants

Everything about the Mini Dairy Plant Manufacturer & Processing Machine

Technology has taken the world by storm and this is noticed in different business sectors. For the betterment of society for increased business growth, it is important to make most of the use of it.

Well! This also goes for dairy farm business owners. Whether you have just started or planning to grow your dairy plant, you need to use the best manufacturing and processing machine. But have you ever wondered that you can set up your mini dairy plant in 2021? Let’s make you understand its features:

  • Stringent quality control

Quality control makes a lot of difference and every dairy farm owner makes sure to follow these, at every step of the processing. Be it a small device or machine, everything must be working in the right manner. The end product delivered should be safe and this is the reason quality control is a key factor.

  • Easy installation

Installation does not take much of your time and this is the reason, more dairy farm owners are putting in efforts to set up the mini dairy farm in 2021. If you have any confusion about the installation of a certain machine, then you should take assistance from the experts.

  • Robust built

All the machines and processing units have a robust built. This is because the right kind of material is selected for each of the machinery which makes the entire unit as a whole stronger than ever.

  • Minimal maintenance

One of the key points is minimal maintenance. It means you don’t have to make too much of an effort to clean them. If any part needs to be cleaned it is easy to remove, without assembling the entire unit. This way, you can clean off the specific part and once done, put it back in its place. It is fairly easy and less time-consuming than most people think of it.

  • Leakage proof

Well! The problem of leakage will not be there anymore with these mini dairy plant. This is because the material is highly strong and provides different features because of the improved technology. So, the problem of leakage will be solved with these.

  • User-friendly

You need to give the instructions to the machine and equipment & they will function on their own. This way you can focus on other necessary stuff which requires more attention. Once, the given set of commands are done, simply give further instructions and work will flow like normal. In all, it is best for increasing the work productivity at your dairy farm and fulfill the demands of individuals.

  • Long shelf-life

On the whole, the final product made through these dairy processing machines and equipment will provide dairy products with a long shelf-life. This is what every business owner aims for and through modern and mini plants, these are easier to achieve within less time.

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Why should you use software-oriented equipment in your dairy plant?

The dairy industry has stepped towards automation. But the world never stops as far as advancements are concerned. Each dairy plant has installed machinery in the plants. Some operate manually while others make use of the installed software for their work. I guess….Software installation is the best thing that the machines can provide the dairy owners.

Benefits of incorporating the software in the machines

  • Enhanced productivity

Productivity is what matters to the dairy plants. The importance of productivity lies in the underlined fact:

If a dairy plant has committed to providing the milk and cheese to the particular manufacturer and the quality of its production depends upon your supply of raw material. If you do not supply the milk and the cheese on time, then obviously, he will encounter loss. The dairy owner can also encounter loss if the client gets upset and makes a decision to terminate the contract.

Such things can only happen if the machines do not include the software. Having software incorporated into the dairy equipment can save you from the fear of completing the order on time.

  • Ameliorated capabilities

The capabilities of the dairy plant can significantly be affected as far as the following are concerned:

  • Better Support
  • Route reconciliation particularly with the salesperson
  • Supply chains
  • Warehouse management
  • Voice Picking
  • Route Optimization
  • Maximisation of the route efficiency
  • Only relevant technologies are targeted

We should be knowing this fact that we can enjoy the benefits of automation without particularly investing in the following:

  • Expensive IT infrastructures
  • Expertise
  • Maintenance
  • Software switching
  • Reduced costs

The costs can be reduced with the help of the software. Since efficiency always leads to the mitigation of the costs. If the costs are lower than the revenue generated, then you can incur the profits.

  • Detection of contamination at once

The software ensures that you are not finding yourself in the problem where you fail to detect the contamination of the products. It will help you to maintain the reputation that you provide the people with hygienic and high-quality products.

It will also make you get rid of the fear of license termination which happens when any fault in the edible products are found.

  • Expansion of the business

The software helps you to expand the business. Since the costs which were earlier incurred on paying the salaries of the employees are now getting saved. You can use that amount in the expansion of your business.

From where can I get such equipment?

Are you asking that question….?

You can order such equipment from the NK Dairy equipment. We are the known manufacturers of dairy equipment. We have satisfied many of our clients with the quality equipment. Not only this, the professional help provided by us is what is admired by the people the most.

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Dairy Plants

Everything you need to know about Manufacturing Costs Of Dairy Products

Determining the exact cost required to run a dairy plant will ensure the work is done in a flow. In a dairy plant, these services are included:

  • Steam production.
  • Cold production (for cooling specific areas or producing chilled water).
  • Wastewater treatment.
  • Power transformer station
  • Maintenance shop
  • Site development.
  • Staff areas

Steam production centre

Steam production station is the single cost centre and sometimes it is broken down into 2 parts:

  • Steam production
  • Boiler water treatment

Steam produced

Daily fuel consumption is checked to a certain average for daily consumption. In addition, the specific weight field and lowest calorific value is checked. All the specifications are fulfilled by the supplier and then checked at the plant.

Water consumption

Recycled water can make a lot of difference and through this real consumption can be determined easily. When no counter is available, the following methods are checked to consider the amount of water to be recycled.

  1. Measuring the water in the condensing tray;
  2. Checking the operating time of the condensed water pump;
  3. Theoretical calculation

Structural cost centres

Structural costs can be broken down into two categories:

  1. Specific structural costs for a specific function of the plant. It includes the following sections:
  • Planning department.
  • Technical supervision plus secretarial and bookkeeping staff.
  • Division handling relations with milk producers.
  • Invoicing
  • Analytical laboratory.

General plant-wide structural costs: general administration.

The processing cost is determined as it is different among the centres. General structure cost will be different among the plant centres. Structural cost is likely to rise with plant size, and the considerable amount is included in the cost price and then it will be looked at carefully.

The laboratory

Depending on the plant, you are running the functions performed by it will vary a lot. The different work needs to be done at the laboratory and this includes the following:

  • Analysis of dairy products.
  • Quality control of dairy products.
  • Analysis of producer’s milk for quality-graded milk payment.
  • Control and supervision of data needed for stock accounting.
  • Marketing service, analysis of competitors’ products.
  • Role of the research and development program for new products.
  • Provision of services to all plant sections.

General structural costs.

FIXED COSTS
Depreciation:
equipment
buildings
furnishings
Indirect labour costs
TOTAL FIXED COSTS
VARIABLE COSTS
Chemical reagents (testing)
Water
Power
lighting
machinery
Steam
Cleaning agents
Administrative costs (forms, office materials, etc.)
Direct labour costs

Storage section

The storage section at your dairy plant needs to be managed correctly so that all the dairy products and items are in the right manner. In addition, the use of the various packaging materials will make a lot of difference.

Get the quality product

When you plan to set up your dairy business, make sure that you choose the quality material in terms of the equipment and tools. This is the only way when you can make profits and your dairy business will flourish.

Nk dairy has a lot to offer you to set up your dairy business through inventive and uptodate technologies. Get in touch with us for further details!

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Dairy Plants

Can the introduction of automation increase productivity in dairy plants?

As we all know how machines have affected our lives to the largest extent. Earlier when mobile phones were not there, we used to take the help of the letters that usually take more than a 1 week or even month in case of the far off places to reach. But with mobile phones, we can convey messages speedily. The same is the case with the dairy industry. The productivity of a dairy plant can be increased from 70 to 80% with the help of machines and automation.

So let us get to know some of the advantages which dairy industry is experiencing due to the introduction of machines and automation:

  • Increment in the productivity

AS we all know the productivity of the plant is greatly impacted if the machines are introduced to replace the manual labor. It is accepted that the productivity of manual labor keeps on fluctuating as human energy cannot be the same all the time. Besides, manual labor is known to take leaves which adversely impacts the output.

  • Replace the manual labor

We do accept the fact that the replacement of manual labor with machines will increase the unemployment rate of the country. But the aim of bringing about automation in the dairy industry is to use manual labor for the right purpose.

For example, labor was earlier employed for the work that the machines are doing. But now the labor will be hired for operating the machines.

  • Systematic carrying out of the process

As we know, there are so many procedures that are carried out in dairy plants. Each of the procedures has to be carried out with the ultimate precision. And that can only be carried out with the help of the machines.

  • Increment in the turnover of the farm or the plant

If the constant productivity will be assured without the dairy in the output, then the turnover is sure to get increased.

  • Required for future

As we all know, today or someday we all have to step towards digitization and automation. So if we skip or neglect this today, then no doubt, the future situations will somehow compel us to do the needy.

  • No fluctuations in the productivity

Human beings cannot work with the same strength and energy all the time. Sometimes they are very high and while other times they are very low. So the productivity and the output fluctuated accordingly.

But if we talk about the machines then these can assure that the productivity never fluctuates. No doubt the dairy equipment also feels the need for repairs. Nevertheless, the output is never affected to a huge extent.

  • Change in the scale

If we talk about the scale, if it is about manual labor, then it can not be changed. Change of scale requires the change in the methods and techniques.

Takeaway

IF you are aiming to increase the scale of the dairy plants, then please count on the NK dairy equipment, which is cost-effective, and the productivity enhancers simultaneously.

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Nk dairy is the manufacturer of top-rated dairy processing equipment

Dairy Plant Equipment and Machinery Manufacturers
Nk Dairy has been providing its services to dairy farm owners for many years. We also strive to provide nothing but the best. While setting up the dairy plant, the business owner needs to get hold of the best dairy equipment and machinery. Being the No. 1 dairy equipment manufacturer we have worked on different projects and provide the clients with the best solutions. It includes:
• Dairy Automation
• Ice Cream Processing Plants
• Paneer And Cheese Processing Plants
• Modernization of Process
• Liquid Milk Segment
• Clean In Place (CIP systems)
• Curd And Yoghurt Processing Plants
• Cream And Ghee Processing Plants
• Experts In Aseptic Dairy Processing

Dairy plant processing Equipment
Our dairy plant processing equipment will help the business owner to get moving in the right direction. All the equipment and machinery are made under the standards. This is done to ensure that the quality is not compromised at any level and the final product is of quality.

Paneer Processing Equipment
Our paneer processing equipment has undergone different testing methods which ensure the quality is 100%. Our team of professionals ensures that everything is best and the way it needs to work. Most importantly, it is made sure everything is finished or reaches the final stage which guarantees the best results. With our products, you can be sure that efficiency is at the utmost level and most importantly everything is available at an economical price. So, you can be sure that at every single level the quality is given utmost importance.

Cheese Processing Equipment
If you are planning to set up the cheese processing equipment, then we have a range of cheese equipment to move in the right direction. Most importantly, it is made from stainless steel which ensures the machinery works properly and the investment you are going to make will last for a long time. Most importantly, all the machinery has the set temperature to make the products. It means the final product will be delivered on time and quality won’t get hampered at any cost.

Best-in-class and modern machinery
Nk diary provides the authentic and best solutions to complete the project. We provide the best-in-class dairy machinery and equipment to ensure that your dairy plant is set up in the right space. This way all the processing steps will be carried out on time and smoothly. Our range of dairy machinery and equipment are designed to carry out the:
• Preparation
• Processing
• Slicing
These 3-steps are best to carry out for the cheese, ice cream, milk products, and much more. Moreover, our production line ensures the work is carried out in minimal time and at the same time the product quality is not hampered at any cost.

Our prime focus is given to productivity and quality, which is the reason we are trusted by thousands of clients. If you are planning to set up your dairy plant then get in touch with our team to get detailed information on what type of machinery & equipment you need.

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Dairy Plants

How should the milking equipment be cleaned? What is its importance?

The cleaning of the dairy equipment is critical to ensure the hygiene of the product. Different equipment in the dairy plant has different specifications for the cleaning:

How should the milking equipment be cleaned?

By following the subsequent steps, one can efficiently clean the milking equipment:

  • Step 1: Pre Rinsing

First of all, just wash off the utensils with lukewarm.

  • Step 2: Scrubbing

Now, just scrub the utensils with a big brush and the lukewarm water.

  • Step 3: Scrub with the hot water

Now just increase the temperature of the water to 50 degrees celsius and scrub the utensils with this water. Use detergent at this stage.

  • Step 4: Wash with the cold water

To ensure the detergent is properly washed, the utensil is to be washed with cold water.

  • Step 5: Drain off the excess water

To make sure that the excessive water is completely drained, palace the washed utensils in the inverted position ( Put top at the bottom and vice versa).

  • Step 6: Sterilization

This stage is crucial to kill off the germs. At this stage, the water is heated at 85 degrees celsius and in that water, the utensil is immersed for an absolute 2o to 30 minutes.

Which are the variegated cleaning assessment methods?

Following cleaning assessment methods are taken into account:

  • Visual inspection

Visual inspection is that method of assessment by merely having a look at the utensil, the inspector determines whether the equipment is cleaned or not.

  • Rinse/Swab methods

Since the last few decades, the strictness regarding the inclusion of hygiene practices has been considered augmented. And because of this many dairy farmers are following the appropriate cleaning methods. The inspectors after assessing the cleanliness of the milking utensils score the plant.

  • Bioluminescence methods

This is the test that checks the presence of the bacteria in the milking equipment. The technology which is taken into account to check the same has been developing at a huge pace.

What is the importance of keeping the equipment clean?

  • Reputation building

As we know, there are regular visits by the sanitary and the hygiene inspectors who check whether the particular fairy plant is complying with the hygiene practices or not. If not, then the plants are sealed and the newspapers so get filled with such news which significantly affects the reputation of the plant.

  • The health of the consumer’s matters

If you are enjoying the profits in the business. It is because the consumers are appreciating your product and you should respect that. So your predominant aim is to think about the health of the consumers.

  • Long term use

The long term use of the products is only possible if they are cleaned regularly and with good hygiene methods.

Takeaway

So if you want to purchase equipment that is easy to clean and maintain, then please contact us. Our products are designed keeping in mind the convenience of our customers and clients. Also, the products are so affordable that you will not need to think twice about whether you should be purchasing them or not.

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Dairy Plants

What are the initial requirements of opening up a profitable dairy plant?

To commence a dairy business or building up a dairy plant is not a cup of tea. Each measure has to be analysed to weigh the variegated pros and cons. For this reason, not even the dairy business, but all the business should follow the SWOT Approach, This approach is an acronym for the:

S – Strength

W – Weakness

O – Opportunities

T – Threats

If a thorough analysis of all the factors is done at the initial stage, then the business will face reduced problems in the future.

  • Consider the basic questions

The basic questions include the following:

  • Will you be carrying out only milking and processing activities?
  • Will you be considering technological assistance?
  • What will be the capacity of your farm per day?
  • How many employees will you need to acquire the determined productivity?
  • How many cows, buffaloes or goats will you be domesticating?
  • How will you feed the cattle?
  • Will you transport the milk or are you taking into account the self-service?
  • Consult the experts

No matter, your father or grandfather have been in this business or the line for years. But time has changed and the era has transformed completely. So many progressions and technological advancements have already affected the milk industry. So sticking to the traditional techniques with the ancient approaches of milking will not be going to become profitable.

  • Feeding programs

The cattle can only benefit you with good quality milk if it is fed with nutritional meals. Here lies the importance of deliberating with the experts. The experts would help you with knowledge of how and when the cattle are to be fed.

  • Waste management plan

The excretion of cattle is considered useful for many purposes. In India, the cow dung is made with that which is customarily used in the traditional chulha. Besides, it can serve as the best substitute for fertilisers. Science has also emphasised the use of cow excretion as manure in place of chemical fertilisers.

It can be used in biogas plants.

  • Consider building the equity

Do you know what we mean by equity? The equity means the cattle which is the basis of your dairy business. More the cattle, more the business. You should gradually focus on purchasing additional cattle to make your business more profitable.

  • It’s more a biological system

Dairy farming is thoroughly dependent on the health of the cow. Because the ability of cows to provide milk determines the profit and success of our business. So keeping in mind that you should be pampering and taking care of your cattle as your children.

  • Every farm is different

You should be knowing that every farm is unique because all the producers do not think alike. So based on the specification and the requirements of the producers, all the dairy farmers are completely different.

Takeaway

Do not give anybody the responsibility of managing the farm as a whole. You should also be knowing of the activities going on on the farm.

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Dairy Plants

How many years back did the milk-drinking business start? Where did it originate?

Introduction

With the dairy farming business, the business of milk sugar lactose started in Central Europe. While setting up the dairy plant, you must take into account all the necessary factors.

Earlier, it was thought that the natural sectioned favored milk drinkers are only found in the northern regions. This is because the diet needed a high-level of Vitamin D in their diet. One of the studies was done to understand the level of lactose persistence and other food gathering practices properly. The model included the archaeological and genetic data with the new statistical methods.

Production of the enzyme lactase

Most adults do not produce the enzyme lactase and this makes it difficult to digest milk. Although the Europeans continue to produce lactase throughout their life and this is referred to as lactase persistence. Well! Different factors helped the European market to flourish with time and it has spread in different parts.

Lactase persistence

One of the studies stimulated lactase persistence and farming which started around 7500 years back. This was seen in people who are from the milk culture. It was also believed that the Vitamin D factor was required to be taken into consideration to check the lactase persistence.

Reasons to drink fresh milk

Endless reasons have been taken into account to understand why milk consumption is beneficial. If you drink milk then it can deal with the problem of sunlight and synthesis. Through milk, your body will be able to get all the essential nutrients, which are not possible through other sources.

South-Eastern Europe market has seen a huge demand

Different studies have shown that the South-Eastern Europe market has seen the farming business on a rise. Traces of fats also suggest that the farming business in England started around 6100 years back.

Initially, the milk is fermented to make butter, cheese, yogurt, and many other dairy items. It is important to understand that it is not drunk fresh. Roman people preferred the use of sheep and goat milk for boosting cheese production. The lactase persistence started in northwest Europe. Currently, the highest production is seen in Scandinavia and Ireland.

The demand for fresh milk

The fresh milk demand started from the Balkans across Europe. This also explains why the Europeans are lactase-persistent as their genes are the same. With time, the demand started expanding and after that, there was rapid coevolution which included dairy farming and milk tolerance. Although there are different gene variants and many of them still need to be found.

Quality matters over everything

Being a dairy business owner, it is important to not compromise the quality. To start your business, you should make sure to get quality machinery and equipment. If you are looking for machinery, then you need to take expert assistance for the right information.

At NK dairy, you will get precise information about the products and most importantly you will get them at a quality price. If you are unsure about something, then we are here to give you all the information you need.

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Dairy Plants

Increase the profit of your dairy plant – list your loans and hit the targets

Opening up a dairy business is not a cup of tea. Because one has to consider a lot of specifications about the business before beginning with the same. But soon after you have stepped into this business, the question regarding how can the productivity of dairy plants be increased? becomes very popular. To answer that question we have gathered significant pieces of information which will help you to get the answer of the same:

  • List out your loan plans

If you are commencing with this business, then you should decide in advance what you expect to earn from the business because based on that you will add on the services to be performed in your list.

Like if your goal is just to serve the basic demands of the family along with some saving, then you can accomplish that purpose by incorporating only milk processing services. But if your goal is to pay the loans or expand your business to the next level, then you should also include the services like the following:

  • Cheese production
  • Curd production
  • Skimmed milk production
  • Hit the targets

The best way to run the business efficiently is to move forward by reaching the little goals. Like, first of all, you should hit a turnover of 25 lakh per annum. Gradually you can increase that and end up making your company reach the heights of success.

  • Do not go for the unnecessary spendings

First of all, one should learn how to cut back the costs. If you do not know then you can follow the subsequent measure:

You should get a nice feed for your cows. It is not necessary every time that the quality of the cow feed can be obtained by spending a lot on the same. Rather one can feed the cow with organic and hygienic grass. This could help the cow to gain the essential nutrients.

  • Shop wisely

Whether it is dairy equipment or cattle, you should choose everything wisely by weighing the pros and cons of the same. Alongside it is relevant to suggest you do not end up with the first best offer which you encounter. Rather go at the latest 3 to 4 quotes and after that choose which one is better for you.

  • Increase the quality and price

If you are contributing to the quality of the milk, then you should also think about giving a reasonable hike to your prices. Because this is the only way for you to increase your profits.

  • Purchase the right equipment

Dairy equipment plays a quintessential role in increasing the productivity of the plant. So it is mandatory to purchase the equipment from the right manufacturer like NK dairy. The professional staff suggests the dairy equipment with the appropriate equipment that will serve their purpose and make them feel content.

Takeaway

Besides, you should also pay attention to other factors like choosing the right kind of fertilizer that serves the cost and quality. Not only that you should also consider testing your soils after three years instead of the one.

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Dairy Plants

What are the major reasons for the failure of modern dairy farms in India?

Overview
Dairy businesses have seen a huge rise in the last few years. With the rise in modern technology and design, the dairy plant prefers to use those methods. Moreover, 50% of the dairy farms are operational. While you set up your dairy business, it becomes important that you find the reasons for the failure of dairy farms, so that you can consider those things and do not make those mistakes.

Reasons for failure of modern dairy farm
• Started with people who did not know about farming
If the modern dairy farm is started by a person who did not have any knowledge of dairy farming then it can greatly affect productivity and other important aspects of the business. It is important to understand if you come from a background of software professionals, local groups, NRIs, unemployed educated youth, or any other person without enough knowledge of farming then it becomes difficult to move in the right direction. No doubt, you might have good intentions but to set up the business proper information is needed.

• People get into dairy farming for money
If your sole motive to get into dairy farming is just profits then there will be a difficulty. To run this business, it is necessary to have passion. Families who are running this business for years have knowledge and lots of patience. With time, they started using modern methods to work effectively. So, if your focus is not merely money then you are good to go.

• Going with the Big Band formula
Many farms go in the direction of the big bang formula. It means they brought too many animals and constructed huge sheds. Due to this, there was difficulty in managing the work, and productivity was affected to a great extent.

• Not focusing on the reproductive cycle
The new farmers most of the time focused on milking. But they were not aware of how to detect heat and the farms had a large number of lactating buffaloes & they did not have bulls on the farm.

• Improper management of fodder and feed
The new dairy farms might try to provide good fodder and feed in the starting phase. After 5 to 6 months, they try to reduce the fodder and feed. By doing so, the animals were half the size. In the dry months, the feed can cut down but not to a great extent. If the nutritional balance is not correct then it can greatly affect the health of the animal and it can give rise to reproductive problems.

• Depending on others
Many dairy farm owners are dependent on others to take care of their farms as they do not have enough understanding of dairy farming. It is true that to run the business effectively it needs 24 hours of attention and 365 days. If you are not able to do so, then it is not the right business for you.
All in all, dairy farming is the business for those who are passionate about it and want to serve the customers with good dairy products.