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dairy equipments dairy equipments - Dairy Plants Dairy Plants

Nk dairy is the manufacturer of top-rated dairy processing equipment

Dairy Plant Equipment and Machinery Manufacturers
Nk Dairy has been providing its services to dairy farm owners for many years. We also strive to provide nothing but the best. While setting up the dairy plant, the business owner needs to get hold of the best dairy equipment and machinery. Being the No. 1 dairy equipment manufacturer we have worked on different projects and provide the clients with the best solutions. It includes:
• Dairy Automation
• Ice Cream Processing Plants
• Paneer And Cheese Processing Plants
• Modernization of Process
• Liquid Milk Segment
• Clean In Place (CIP systems)
• Curd And Yoghurt Processing Plants
• Cream And Ghee Processing Plants
• Experts In Aseptic Dairy Processing

Dairy plant processing Equipment
Our dairy plant processing equipment will help the business owner to get moving in the right direction. All the equipment and machinery are made under the standards. This is done to ensure that the quality is not compromised at any level and the final product is of quality.

Paneer Processing Equipment
Our paneer processing equipment has undergone different testing methods which ensure the quality is 100%. Our team of professionals ensures that everything is best and the way it needs to work. Most importantly, it is made sure everything is finished or reaches the final stage which guarantees the best results. With our products, you can be sure that efficiency is at the utmost level and most importantly everything is available at an economical price. So, you can be sure that at every single level the quality is given utmost importance.

Cheese Processing Equipment
If you are planning to set up the cheese processing equipment, then we have a range of cheese equipment to move in the right direction. Most importantly, it is made from stainless steel which ensures the machinery works properly and the investment you are going to make will last for a long time. Most importantly, all the machinery has the set temperature to make the products. It means the final product will be delivered on time and quality won’t get hampered at any cost.

Best-in-class and modern machinery
Nk diary provides the authentic and best solutions to complete the project. We provide the best-in-class dairy machinery and equipment to ensure that your dairy plant is set up in the right space. This way all the processing steps will be carried out on time and smoothly. Our range of dairy machinery and equipment are designed to carry out the:
• Preparation
• Processing
• Slicing
These 3-steps are best to carry out for the cheese, ice cream, milk products, and much more. Moreover, our production line ensures the work is carried out in minimal time and at the same time the product quality is not hampered at any cost.

Our prime focus is given to productivity and quality, which is the reason we are trusted by thousands of clients. If you are planning to set up your dairy plant then get in touch with our team to get detailed information on what type of machinery & equipment you need.

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dairy equipments

What are the various transforming dynamics in the milk and dairy industry?

When it is about the revolution in the field of the dairy industry, the following aspects are always the ones that click in mind instantly:

Let us throw light on each of the above-mentioned aspects

  • Milk and food machinery

After a considerable period of time, there has been a significant transformation in the techniques and machinery used to obtain variegated dairy food items.

Milk tanks are an indispensable element in milk processing plants. The main functionality of these tanks is to contain the following:

  • Raw milk
  • Interim milk
  • Skimmed milk
  • Cream

There is also the availability of another kind of tanks which are also used to obtain the good quality of milk:

  • Pre-Stack tanks
  • Milk tanks
  • Interim tanks
  • Mixing tanks
  • Pasteurizers

Pasteurizers are also used to eliminate the harmful and disease-causing pathogens and microorganisms. The main operation of these is to produce sufficient heat that can kill the bacteria.

  • Cheesemaking equipment

The dynamics which are noteworthy in the dairy industry are the evolution of cheese-making equipment. This kind of equipment has not only helped to reduce the manual efforts but has also contributed a lot in making available certain dairy food items in bulk or required quantity.

  • Food adulteration

In these times, where people are merely focusing on how to make a huge sum of money from the business, it is vital to ensure whether the dairy food which you are consuming is of significant quality or not. Food adulteration is rising at a high pace these days. But the clients of NK dairy are highly cautious of making adequate quality dairy food items available to their customers. The milk which is processed and the cheese, butter vs clarified butter which is obtained from the milk are also of high quality.

Most of the reported cases of the adulteration in milk industry has been observed making use of the following items to make milk available in abundance:

  • Chalk Powder
  • Urea
  • Soap Water
  • Unhygienic and unfiltered water
  • Hydrogen peroxide

NK dairy is committed to making the equipment that maintains the nutritional content of the milk to a significant level. Even though the machinery which is used for the processing activities is double-checked before use to ensure whether there is an element that can damage the nutritional content of the milk.

  • Food processing

Food processing is necessary for every food industry. There are predominantly three kinds of food processing available:

  • Primary food processing

Primary food processing is a vital process that is accountable for processing edible items.

For example, When wheat is harvested, we can not eat it instantly unless we get it thoroughly ground wheat powder. This is what explains the primary processing.

  • Secondary food processing

The secondary process is nothing but making the innards ready to eat after using various cooking techniques.

  • Tertiary food processing

Tertiary food processing is explained as those edible items which are processed in the way that they are ready to eat as soon as they are taken out of the refrigerators.

 

 

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dairy equipments milk plant

How are automation and various technologies helping dairy plants to achieve success?

This era is approaching success in every possible field. So how could the dairy industry lag? The dairy industry is putting its steps forth in the direction of automation and a technology-driven atmosphere. A Dairy Plant is now a place where milk is processed and various dairy products are produced using high-tech automation techniques. Now every machine that helps to satisfy the dairy work comes under the category of dairy equipment. Let us discuss some of the quintessential points about automation in the dairy industry.

 ●     Accuracy and error free

Once the milk is reached the factory. Every machine gets excited to process it. Numerous machines support the processing of milk and help to obtain curd, cheese, or cream from that. All the processes need complete control of over-temperature conditions. These are done in a highly effective way when automation takes up the charge.

For example: Humans are prone to mistakes but machines work on commands. In many of our daily life activities, it takes place that the manual effort of doing something with less care ends up destroying the item. But if the machine is commanded to heat the milk at 45 degrees celsius for about 10 min. Then it will heat only up to 45 degrees celsius. Not one degree above nor below. 10 min means 10 min. It will stop functioning after the specified time. But human efforts in this regard will be appreciable but will be prone to many mistakes and blunders.

●     Reduction in human efforts

Automating manual tasks will reduce human efforts. It does not imply that human labor will not at all be needed. Of Course, it will be required. If human labor will not be present then who will operate and determine the functioning of the machines.

For Instance: When human labor was deployed for carrying out the work of churning the cream, then this work would take 1 hour for 5 kg of cream but when this work is done with the automation techniques, it would take half the time.

  • Hire the relevant employees

If one is focusing on heading to the industry fully and wholly automation-driven, then it is of utmost significance that you must hire the employees who are really suitable for your industry. They should be the people who have full know-how of every aspect of your machinery and techniques. Machinery is not the same with every industry.

Bottom Line

Once in a while it may happen, some human may fall ill and he is still working. That will spread the harmful toxins and bacteria in the milk and other products.

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bulk milk cooler dairy equipments

What are the common mistakes you need to avoid while launching the dairy product?

While looking for dairy products it can be confusing for the customers what they should get. Well, there are so many dairy brands and each of them comes with different advantages. Some of the products are high in protein, gluten-free, and low in sugar. So, how do you make sure when you get the new product it should stand out and it should translate to sales. For the business owner, it is essential to have the best dairy equipment and machinery which ensures the product is of good quality.

 Avoiding to take a position

It is difficult to believe but the food producers do not believe that their food tastes the best, and it needs to be the healthiest. Well, there is no doubt that the best dairy brands produce quality food. But, they do not focus on creating a brand voice.

 

If your business does not pay attention then there are high chances that the person above you will get the benefit. Your business should give the customers a reason to opt for your product as compared to others.

If your brand is offering tasty and healthy ice-cream and has the proper evidence, then your product is going to be noticed by the customers. So, make a difference and your business will be on the top.

 

  • The packaging is not in regards to the brand value

The customers are going to look at the packaging and their decision will depend on whether to buy the product or not. Once you have created an impact on the customers, you need to focus on creativity.

 

You need to choose the best design elements so that your product packaging looks great. Make sure it is not all confusing, otherwise the customer won’t be able to make the final choice.

 

Do not go with the low-print packaging sheets as the customers will not feel the urge to buy the product. To get success on the launch, make sure you put a slight portion of the marketing to have innovative packaging. Studies have shown that striking packaging helps the product line to be better and it creates a different impact on the customers.

 

  • Not using market research to increase brand value

Most of the time, business owners say that their product is different and the customers are going to love it. But, when they are told to point the finger at that one particular thing they are not able to do it. This is where market research is important. It is important to research in-depth what the customers think about the product. This way the business can include a strategy that benefits the business. Doing market research will give you ideas on what to change or how to make the product unique.

 

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dairy equipments

What are the tips that will help you in operating a smooth dairy business?

Overview

Planning to open a milk plant business? Then make sure you are contacting the best dairy equipment manufacturer that will provide you high-quality dairy machines for your business. In this blog, we will tell you why getting in touch with NK dairy equipment manufacturers is beneficial for your business.

Services provide by us:

  • Production support
  • Marketing support
  • After-sales service & maintenance
  • Training during installation and commissioning
  • Cleaning solutions
  • Consumables

What are the top tips that will help you in setting up a dairy processing plant?

  • Quantity of milk

Before setting up the business, you should be aware of the quantity of milk you need to process per day. Through this, you will not waste milk daily.

  • Processing hours

You should plan process hours that will help you in running a smooth business.

  • Solution

From the concept of commissioning, you should select a vendor for the total solution.

  • Site selection

Do not forget to check the availability of milk, water, power availability, proximity to the market, and disposal of waste.

  • Consider the equipment layout

Before the construction of a civil structure, you should consider all the aspects of equipment layout.

  • Future expansion

While planning about power load & utilities, the business owner should also think about the expansion of the business. If you will not plan according to that, then there are chances you might experience difficulty in expanding the business.

  • Power- backup

Never forget to install a power backup. It will help you in operating the business with ease.

  • Contact architect and dairy engineer

You should conduct a meeting with an architect as well as with a dairy engineer. They will help you in setting up your dairy equipment with ease.

  • Cooling of raw milk

You should keep your milk cool down as it will decrease the risk of growing natural bacteria in the milk. But make sure you are keeping your milk for cooling as early as possible. Do not let your milk wait for two to three hours.

  • Ventilation

In the milk plant, you should ensure that proper ventilation is taking place. It will help you in keeping your surroundings free from any kind of smell.

  • Drainage facility

Make sure you are having a drainage facility. There should not be any stagnation in drains.

  • Appoint technical & experienced staff

You should hire knowledgeable as well as experienced professionals who know how to use the latest technology with ease. They should support you in earning profits because teamwork plays a crucial role in the growth of the business.

  • Optimization

Capacity optimization is important. It will tell you whether you will be able to get the best end product or increase operational cost.

  • Setting up a lab

You should set up a lab where you can manage the quality of raw material as well as the end product.

  • Selection of source

Source selection plays a vital role in providing the best quality of dairy products to the customers.

 

 

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dairy equipments dairy products

What all you need to know about the milk and dairy product’s production costs?

The milk and dairy business is on the rise. In case, you are looking for ways to boost the business then you must set up the milk plant by focusing on all important things.

What are the services included in the dairy plant?

  • Cold production
  • Steam production
  • Power transformer station.

Wastewater treatment

  • Site development
  • Staff areas

These sections are going to be considered by the people who are in charge of the general services. The discharge operations of the auxiliary sections within the main sections are going to take place in the different sections like the one mentioned below:

  • Steam production centre

In many plants, the steam production centre is the single cost centre and there are larger plants in which the plants are divided into the poor-quality water and there are 2 sub-sections.

The workstation is going to have a dual responsibility. The steam is produced and it will be distributed in different stations. It is important to consider the total steam which will be produced.

  • Daily fuel consumption

The specific weight of the fuel and lowest calorific value (LCV) and combustion of 1kg fuel is needed. The specifications are going to be furnished by the supplier and then the dairy plant will be checked.

  • Water consumption

Daily, the water is produced by around 76,500 kg of steam. In the dairy sector, there is a certain amount of water that is recycled, and this way the water consumption is going to reduce. The following methods can be used to understand better the total amount of water which can be recycled like:

  • Measuring the water amount which is present in the condensing tray.
  • Theoretical calculations
  • Check the clock counter with the condensed water pump.

Condensate the recovery along with the water consumption should be reduced and then the condensation is going to be warmer as compared to the generator water intake.

 

  • Checking the heat balance

Heat balance is going to be checked depending on the theoretical amounts of steam. With every machine, the heat cycle is going to be different and it is going to include the following:

  • The total heat required to make the good heated and total water amount of bringing the pasteurization to the right temperature.
  • The cleaning solution needs to be maintained when the cleaning cycle is maintained in one position.

 

  • Power transformer

The transformer section is going to be indifferent work areas which helps in producing power. The power which comes through the public centre will not be a part of this. There is going to be installed power and the total number of running hours.

  • Maintenance station

The maintenance station is going to prove helpful in storing the material required for maintenance and necessary equipment. Choosing quality equipment makes sure that all the parts are working correctly.

If you are planning to run the dairy business then proper planning will make it easier to manage everything.

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dairy equipments

What are the top tips that will help you in maintaining the dairy farming business?

Before jumping to tips let us know the importance of buying good quality equipment. Before opening a small or large scale business you should make sure you are buying good quality equipment. It will help you in producing dairy products with consistency.

What are the tips?

Make a schedule

While opening or running a milk plant you should make sure you have a schedule or we can say proper routine. You can prepare a detailed document in which you can write information about your dairy equipment. Some people make mistakes in keeping the record of maintenance schedules. Instead of maintaining the number of days, you should maintain a record of the number of hours your dairy equipment is working.

Cleanliness of equipment

During COVID, you should sell dairy products keeping the customer’s safety in mind. You should make sure your equipment is clean or not. Every time you use to clean your equipment properly. It will help you in maintaining the quality of dairy products. To ensure your dairy equipment is clean keep the following things in your mind that are mentioned below:

  • You should make sure stones should not collect in hoses.
  • There should be no leakage in the equipment.
  • Equipment is working smoothly and much more.

Maintenance of equipment should be your priority

We all know dairy products are in high demand. Everyone is consuming to stay fit & healthy. In fact, to fight coronavirus people are drinking milk, eating curd, and much more. You should not forget the maintenance of dairy equipment if the dairy demand for your dairy products is increasing. If you want your equipment to run in the long run, then use your dairy equipment properly.

Keep your maintenance record updated

We all know that keeping the equipment in good condition is tough. You need expert services for equipment from time to time. Professionals will check the lubrication, the gearbox, the functioning of the machine, etc. So make sure you are maintaining the record and updating it from time to time. This will help you in knowing when the parts of the machines were inspected.

Build a good relationship with the provider of dairy equipment

You should maintain a healthy relationship with the provider of dairy equipment because nobody is going to know more about the equipment other than him. You can have a good conversation about the equipment over a cup of tea. He will also tell you which equipment is beneficial for your business, tell you about discounts and much more.

Call the professional from time to time

To ensure that your equipment is running properly you should make sure you are calling professionals from time to time or the machinery services.

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dairy equipments diary equipments - Diary information diary equipments - milking machine

What are the common myths about the opening of the dairy farming business?

Some people are there who love to purchase new technologies for their business and earn profits whereas some people use old techniques to run a business. You must be thinking why right. This is because of some myths they believe.

In this blog, we are going to talk about some myths which need to be debunked for the benefit of manufacturers.

 

  • Technologies are difficult to manage

This is the foremost myth that technology is difficult to control which is absolutely false. In fact, it is observed that people don’t experience any stoppages or gaps during production, unlike older machines. Older systems are difficult to manage. But the truth is after purchasing the latest dairy equipment the work of the farmer. It is easy to maintain and helps in producing good quality dairy products.

Technologies are expensive

This is another myth that people think that purchasing technologies are out of their budget. Only rich people and big companies can afford it. But this is false. Anyone can afford it as it is observed that the latest technologies increase productivity and help you in earning profits. You can open your business by selling milk and with the time you can expand your business by selling multiple dairy products. It will not make a big hole in your pockets.

 

Robots & Artificial Intelligence

AI and robotics is a hot topic in town. This is new for many people but let us tell you this is the perfect solution to your problem. Everyone is brand conscious. They want the best dairy product for themselves as it will help them in staying fit and healthy. So for that AI and robotics will come in handy. With just one click consumers will come to know everything. This will also help you in maintaining relationships with your customers.

 

Technologies are not studied properly

Some people are scared that what if they will end up buying the technology but their competitors will not. Then who will help them in solving the problems? But you are forgetting that innovative technologies provide the best technology to their consumer. Also, they will help you in guiding the technology properly because they want their consumer to use the technology properly.

 

It is too late to understand the technology

It’s never too late to learn how to use new technology. If you will not upgrade yourself with time, then how will you be able to satisfy the needs of customers. Customers are getting ahead with time. So it is better you should open your doors for new opportunities as it will help you in successful production.

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dairy equipments milk plant

How business owners can choose between raw milk and dairy products?

If you are thinking of opening a milk plant business, then you should purchase highly-qualified dairy equipment depending upon the scale of the business.

It is observed that there are some things which you should consider before selecting the right way of operation that are mentioned below:

  • Consider the demand of the consumer

Before opening a farming business, you should check the demand for dairy products among your target audience. You should analyze and check which dairy product they are consuming more that will help you in earning the profits. But do not forget to check the rate of the products in the market. After analyzing, you should start buying dairy products related to it. Always remember customers are king and you should run your business by keeping their satisfaction in mind. If your consumer is happy that means you will be happy. Also, keep an eye on your competitors. You should also check what they are doing. It will help you in setting the price of your dairy product.

 

  • Keep rules and regulations in your mind

Dairy farming business comes in the food industry so you should keep a check on the rules and regulations of your country before opening a business. As many countries do not allow farming business owners to sell raw milk. They are allowed to sell pasteurized milk to the consumers. So you should be very careful while selling your milk directly to the customers. They should test their raw milk as well as they need a license to sell the milk. Make sure you are selling milk legally otherwise you will end up putting yourself in trouble.

 

  • Start selling Raw Milk

If you are opening a small scale business, then you should start selling raw milk if your country is allowing you. This is the easiest way to start your business. With time you can start selling dairy products after generating a good amount. But you make sure your cows are eating healthy food. They should be clean and stay in good condition. Then only cows will be able to give fresh milk.

 

  • Turn your milk into dairy products

You can convert your milk into dairy products. It will help you in earning more profits because you will be selling multiple products rather than selling one product. You can make cheese, buttermilk, and much more to avoid any wastage of milk. If you are thinking about how you will make then need not worry. There is numerous dairy equipment which will ease your work.

Bottom line

We hope that we have solved all your queries. If you are planning to open a farming business then do not forget to read the rules and regulations. And if you are searching for a place from where you can buy dairy products then get in touch with us.

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dairy equipments milk plant

Is ultra-Pasteurized milk bad for your health or not? How is it made?

Some people say if you do not want to get sick then drink the ultra-pasteurized milk. This milk is safe for consumption whereas some of some people say that it kills all the good bacteria from the milk. And some people do not know the meaning of the word. If you are thinking of opening a milk plant then you should continue reading this article for gaining knowledge. So let’s find out the truth because, in this blog, we are going to talk about ultra-pasteurized milk in detail.

Ultra-Pasteurized Milk

To do the process of ultra- pasteurization you should buy specific dairy equipment that will help you in doing the whole process. During the process, the milk is heated at the temperature of 135C. You will be amazed to know that you can keep the milk for 3 months in your refrigerator. The milk heated on high flames will help you in killing the bacteria from the milk.

How can you identify whether your milk is ultra-pasteurized or not?

By checking the UTH label you will come to know the details of the milk. UTH stands for ultra-high temperature. You can also ask your farmers to tell you the method they use. Through this, you will come to know everything in detail.

What are the steps of Milk getting ultra -pasteurized

Various types of pasteurization are mentioned below:

Low Temperature

In this, the milk is heated at 63 C for 30 minutes. It increases the shelf life of the milk to 2 to 3 weeks.

High temperature

In this, the milk is heated to a high temperature of 72C for 15 seconds only. You can keep the milk for 30 days in your refrigerator.

Ultra-High temperature

Ultra-high temperature is also known as ultra pasteurization. In this, the milk is heated to 140C for 2 seconds only. Then the milk is packaged with hydrogen peroxide. It helps you in increasing the shelf life of your milk to 30 to 90 days.

These are the various steps that will help you in increasing the shelf life of the milk and you can store the milk for several days. While doing the process you need equipment that is mentioned below:

  • Thermometer
  • Pan
  • UHT Milk Processing
  • Pasteurizer

The taste of the milk will be different if you will compare the pasteurized and ultra-pasteurized milk. The taste of the milk will be enhanced and you are going to love the taste of the delicious milk. The ultra-pasteurized milk will be having 20% vitamins that are mentioned below:

  • Vitamin A
  • Vitamin B12
  • Vitamin C
  • Thiamin and so on.