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dairy equipments Dairy Plants milk plant

How can you increase the value as well as leveraging trends in the dairy market?

Running a milk plant business then it is not an easy task at all. Every sector is having its challenges to face. There is an increase in butter and milk among consumers according to one of the researches. So the person should purchase the dairy equipment according to that.

How can you increase the value of the product?

There are numerous dairy shops so it will be difficult for you because of how you can make your products different from others right. You should purchase high-quality dairy equipment which will help you in increasing the product quality. You can purchase high- quality processors, separating equipment because clarification and separation play an important role in making the product best. Do you know your membrane will not be able to work properly if you are having a problem with clarification and separation?

How to manage the bacteria level in dairy products?

The person should observe the bacteria level in dairy products very carefully. This plays a crucial role because dairy ingredients should be seen in formulated products like nutritional and baby formula. Let us make you understand with a cheese market example. Processors should function properly. If you are experiencing the problem of slicing the product then removal of bacteria is a great option to ensure that the cheese has gone through a full maturation cycle. It is found out that while making the cheese in large quantities, the tearing can create a problem. If you need a thinner slice of cheese which means an increase in growth of bacteria means tearing and other problems come on the way.

How to increase shelf life?

Every customer wants to buy fresh dairy products from the shop. Through bacteria and spores, shelf life can be affected. Earlier, people used to sterilize or pasteurize the dairy product. But with the advancement of technology, there are new processors available which allow dairy products to get longer shelf life for the products like milk and also help you in getting the desired results. It also removes bacteria with the help of physical property i.e. g-force.

How have changes been done in milk and butter consumption?

Increases in the shelf life of the dairy product also help the dairy sector in handling the challenges that come on the way. The people are considering approaches mentioned below:

  • Smaller formats
  • Flavoured products
  • Value-added products
  • Functional milk
  • Aseptic packaging

The trend of consumption of dairy products is increasing the consumption of butter due to dietary trends. Latest researches found out that dairy products are good for health that due to following things mentioned below:

  • It decreases the risk for diabetes
  • It also decreases the risk of heart disease.
  • It helps the person in gaining the curb weight.

 

 

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dairy equipments milk plant milking machine

What are the topmost tips to follow for milking equipment maintenance?

Overview

For the milk plant or any dairy business, it is mandatory to keep the equipment clean and running smoothly. With the modern approach, you are likely to find new places and you will be able to save money on the dairy. No doubt, we all want to get the maximum benefit, but regular maintenance of the dairy equipment is considered as the utmost thing.

  • Follow a maintenance schedule

You should create a master schedule for handling all the milking equipment and keep up with the maintenance needs. First of all, you need to start with the manufacturer’s recommendations on how often the maintenance is needed and keep up with the farm’s performance history.

The maintenance is required on the hours of run time. The dairy business which runs 24*7 needs more maintenance as compared to the one which runs for 12 hours. It would be best to maintain a log on who did the maintenance and at what time.

  • Make sure to check it daily

For a preventative maintenance schedule, you need to follow daily awareness. You need to be diligent, and it will help the equipment to last for a long time. Make sure to complete the following checks before every milking procedure:

  • Milking vacuum level
  • Claw, and/or liner vents are open
  • Air or vacuum leaks
  • Cuts or tears in air tubes
  • Milk temperature
  • No twisted lines or milk hoses
  • Listen for faulty pulsator

During washing, it is best to check all the milking units, sensors, and meters. Make sure there is no leak, and water is flowing to all the parts without any problem.

  • Make sure to follow in-between maintenance

In-between scheduled maintenance will allow the milking equipment dealer to check the vacuum, evaluate takeoffs, and graph pulsators during milking. With the performance date, the equipment function can be checked such as milk flow rate, and quality counts. Additionally, keep a check on the bacteria counts, laboratory pasteurization count. By doing so, the issue with the sanitization can be checked early.

  • Avoid emergency calls

Emergency calls are expensive, and they often result in a waste of money and time. It would be best if you spend time doing other things which can benefit you. It might seem tempting at first to hold back the maintenance part and keep on working without checking the performance of the machine and equipment.

With the maintenance, it helps you to save a lot of money, and the entire work is done with the highest quality products, and the performance of the dairy is also better. Your business will be able to deliver optimal service.

 

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dairy equipments milk plant

What are the common myths people are having about Dairy farming business?

Milk is considered as the most essential product which a body should intake on a daily basis. It is good for your physical as well as oral health and makes you stay away from any type of diseases. Earlier there was not enough equipment but now with the advancement in technology the milk is produced with the dairy equipment.

There is now so much dairy machinery available for you in the market such as pasteurization machines, milking machines, cheese and butter making machines and much more. But it looks like some myths have overpowered the people and restrain them from trusting milk plant business.

What are the common myths people are having about dairy farming?

Myth 1: Pasteurization damages the nutrients present in the milk

Pasteurization technique is used to remove the bacteria from the milk. It doesn’t destroy the nutrients present in milk. It is a false myth. The milk consists of various nutrients that are mentioned below:

  • Vitamin D
  • Vitamin A
  • Calcium
  • Proteins

Myth 2: It is ruthless to detach mothers from their babies

Initially, Calves need mother’s protection but there is a risk of the baby getting infected from the mother. This is the major reason why a farmer separates them and keeps them in different places. It is a false myth spread by people.

Myth 3: It is dangerous for the environment to have dairy farms

Dairy farms are dangerous for the environment is a false myth. There are numerous farmers which live in their farms only and use common natural resources which they reuse also. They reuse their waste material by turning it into fertilisers and electricity.

  • Myth 4: Milk is antibiotic which destroys the health of the people

This is again a false myth. We call a milk antibiotic when a sick cow gives the milk. But farmers keep a check on cows and exchange their sick cows with a healthy one. You should not get worried while drinking the milk is not antibiotic and helps you in staying fit and healthy.

Myth 5: Farmers are cruel with the animals

No, not at all. 24* 7 farmers take care of their cows and are not cruel to them. They take care of them like their children. If farmers will not treat their animals nicely, then the productivity will decrease with time which leads to reduced profits.

Myth 6: Dairy product is rich in fats

It is pre assumed that all dairy products are high in fat and sugar is false. The dairy products are made up of low- fat natural curd, low- fat milk and much more are also available in the market. If you are diet conscious, then you can choose those products for consumption.

 

 

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dairy equipments

What are the various factors which affect the cost of setting up a milk plant?

It takes a lot of things while setting up a milk plant. If your family is already in this business then you don’t have to worry about much. In this article, we are going to discuss the various factors that affect the cost of setting up a milk plant for your better understanding.

What are the factors affecting the cost of the milk plant?

  • Location

You should be very careful while choosing the location for setting up your business. You should check the electricity supply, water, whether the location is far from town or not. If the location is far then you have to arrange the transportation for that. You also have to buy a generator for the place if too many power cuts happen.

  • Dairy equipment

If you are opening a milk plant then eventually you start making the products made up of milk such as ghee, butter, cheese, curd. For all these things you need dairy equipment mentioned below:

  • Homogenizer
  • Batch mixers
  • Continuous freezers
  • Butter and cheese processing and packing
  • Batch Pasteurizers
  • Ice cream filling machines
  • Containers
  • The capacity of the plant

The capacity of the plant is another factor which affects the cost of the plant. Whether you want to produce 1000 litres of milk daily or 2000 litres or more depending upon the customers and contacts you are having. You have to buy animals also according to that. Here your contacts play a vital role because your production will be based on how much people will buy your milk on a daily basis.

  • Product mix

After opening the milk plant of course you are not going to stick to one product. You are going to offer products which are made up of milk. Initially, you will start offering milk then the products made up of milk like curd, ice cream, ghee, butter. Everyone thinks of expansion of business to generate more and more revenue and eventually you will also. Like this, you can target the maximum number of audience towards your products.

  • Milk procurement

Most of the people collect milk from the rural areas and are transported to the milk processing plant twice a day i.e. morning as well as in the evening. The methods of milk procurement that are mentioned below:

  1. Producers

The milk is given by producers to the milk plant. Producers come with their containers and shift the milk into their containers.

  1. Cooperative organisations

There are few organisations which supply the milk to the milk plants. This society is formed by producers through which there are no middlemen to share profits.

  1. Contractors

In this, at cheaper rates, the contractors will collect the milk from producers and sell it to the milk plants.

 

 

 

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dairy equipments Dairy Plants milk plant

What are the necessary steps to start a dairy milk plant in India?

It is a fact we cannot imagine lives without dairy. Dairy items are an integral part of all our daily lives. With the change in technology and time, the dairy industry trends are getting better. Milk is an important part of human food and it helps the person to get the essential nutrients the body needs. To set up the dairy milk plant, you must take the necessary steps and get every step done with precision. The dairy business owner needs to make sure to use the latest dairy equipment and machinery to get quality milk and dairy products.

The dairy industry is working excessively to make improvements

Despite the economical difficulties, the dairy industry is grappling and getting the benefit they need. No doubt, there are many challenges faced by dairy owners daily.

Milk producers are continuously making improvements to ensure the entire process is done in a better and effective manner.

Applying the changes which are continuously happening in the dairy industry will make the business get the profit and they can fulfill the increasing demand. The government has made different dairy programs to increase cattle productivity and milk production.

Increased profits

Your business can have a great number of profits with the use of the right tools. The Indian government has introduced different schemes and initiatives which aim towards the development in the dairy sector.

Terrorizing Indian Dairy Quality Situation

As per the FSSAI sample survey, 68% to 70% of the milk is found adulterated, which is not safe for consumption and it is not allowed to be exported. This is the reason, the dairy sector is focusing on getting the latest and best technology for milk production.

Factors influence on quality production

Food safety

  • It is important to have quality medicines that are about the regulatory framework.
  • The bacteria count needs to be reduced and product shelf-life should increase.
  • Milk should not be adulterated with sugar, urea, vegetable, mineral oils, and salt.

Losses

  • The milk needs to be cooled down at the right temperature before processing and consumption.
  • The milk should reach the customers on time.

 Demand drives and growth environment:

India rural liveliness

  • The dairy sector is focusing on increasing milk production.
  • The educational and research institutes are making the best efforts.
  • In different parts of India, the cooperative movements are becoming successful.

 

What is the Indian dairy prospect?

The focus is on increasing the rural market gap so that it can make the Indian economy to do better. Additionally, the quantity of available milk is increased which is best with processing methods. India has also seen a change in lifestyle for milk products and milk. The youngsters and adults prefer milk and milk products which are healthy.

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dairy equipments Dairy Plants

What are the major advantages of Stainless Steel Dairy Equipment?

Overview

For that, it becomes important for the dairy business owner to consider every single aspect.

To make sure you give your best and stay on the top, you need to have the latest and improved technology & dairy equipment. Let’s understand why it is important to have stainless steel dairy equipment.

 Major reasons to have stainless steel dairy equipment.

  • Better protection

Stainless steel is resistant to corrosion. With time, the dairy products can start to corrode the tank. It makes it easier for the bacteria to enter the corroded area that affects the final product.

Moreover, it also contains chromium in it that acts as a protective layer and slows down the corrosion process. However, you need to clean the machinery and equipment regularly, but it slows down the risk of bacterial build-up.

  • Increases sanitation

The dairy products need to be moved from one container to another during the making process. Every time there is a transfer, there is an increased risk of getting exposed to bacteria. Due to coronavirus, everyone wants to have safe and hygienic products.

Moreover, it is easier to clean, and it is resistant to wear and tear.

On the other hand, materials like plastic and aluminium can erode over time but stainless steel is smooth and makes the best option for the dairy business.

  • Highly durable

If you have a tank outside, then stainless steel can hold up against rain and different elements. It does not matter you have a tank outside or inside stainless steel machinery and equipment that offer protection to the business year-round. This means you do not have to worry about the cracks, abrasions, and scratches.

  • Increase lifetime

Investing in the dairy business means you need to spend a huge amount of money. This means you want the product to last for a long time. Buying stainless steel machinery is going to tick this box right away. A one-time investment will last for a long time. So, you do not have to worry about buying the equipment and machinery again and again.

  • Stainless steel helps the bottom line

Stainless steel is a key part of the dairy business. This material is highly durable and provides increased insulation. This means the product will remain fresh for a long time. Your product will not be wasted and the quality is improved with time.

It means everything works properly, and it gives your business the chance to grow rapidly.

Get the quality equipment from NKdiary

Stainless steel makes the best material for the dairy business or Milk Plant. You need to choose the option which is better in the long run.

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dairy equipments Dairy Information Dairy Plants

What are the topmost strategies you need to know for Marketing dairy business?

Are you the one who is planning to open a dairy farm? If your family member is in this business and you want to continue or you are a beginner and don’t know where to start. To open a dairy farm you need land, workers, animals, types of equipment, electricity, food for animals, etc. First, search a place where you can open and if you are buying land out of town then arrange transportation also for you through that you will deliver your products to the people.

This article will tell you about dairy equipment you need to run a smooth business. All you need to do is a good marketing strategy if you are having one then nobody will stop you from earning a profit and if not then don’t worry. 

Strategies you should keep in mind are:

  • Make groups

Make contact with shops like sweet, bakery, etc which will take milk directly from you and this technique will help you in earning more profit. You can make dairy products at your place and can sell them to the shops. You can also contact to houses which can take milk from you.

  • Social Media

Social media is a platform where you can do selling and buying of products without investing a lot of money. All you need to do is be aware of the people that you are doing such types of business and they will approach you. Easiest means of making contacts with a larger number of audience.

  • Advertisement

For any kind of business, you need an advertisement to meet the goals. These days diary business is touching the success rate with the right kind of online advertisement strategy.

  • Equipment

If you are new to this business then make sure buying different types of equipment is a long term investment so buy a good quality of equipment such as aluminium cans, glassware, test tubes, measuring cylinders, lactometer, etc.

  • Workers

You need 2 to 3 workers for cleaning the space and taking care of the animal from animal baths to feeding them. They will take care of it in front of you or your absence also. It will be difficult for you handling all the things on your own. So you need workers for your help.

  • Delivering on time

If any kind of orders you are getting make sure you will deliver it on time because it will help you in building your reputation in the market and building trust among your customers. Once you make it, nobody can stop you from expanding your dairy business.

  • Bundling

Bundling is based on discounts, customers pay less in buying a bundle rather than purchasing the product separately. You can also buy things needed in bulk so that you will get a discount and will pay less to the shopkeeper.

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dairy equipments Dairy Plants

Here Are The Things You Need To Know Before Opening A Dairy Farm

Here we share the guide Opening A Dairy Farm From scratch and taking care of cows to clean their cow pies to handling the dairy equipment. It’s a hard working job. But don’t you worry. Here are the things you should know while opening a dairy farm.

  • Knowledge

While entering into a field you should be having enough knowledge about it. If someone is there in your family then go and spend some time on their farm. And if you are new to this, then consult people who work in the dairy farm or having their own and spend time with them. After spending time and watching all the things. Then decide whether you want this or not.

  • Collect Money

You need money to open a farm. Collect funds from people, take a loan from a bank, ask if you’re known to invest, etc. Opening a farm requires land, farm equipment, construction, cows, buffaloes, etc. Then only you can start your business.

  • Location

Finding a location is the biggest task. If you own land. Then you don’t have to worry. But if you don’t then think about the location which will come under your budget. Make sure the location should not be far from town. Otherwise, it will cost more to go to town and sell your products.

  • Electricity

You have to dig a well from where you can get electricity. How you will be able to give water to the grass. What if lights go frequently. You need a generator also for running a motor.

  • Construction

Start construction according to the buffaloes you are going to buy. You need sheds for them as well as a room for your workers and one for yourself. Do the construction accordingly. Consult a contractor who can build for you the way you want.

  • Buy Machinery

You need a sharp cutter, brush cutter, a generator for power cuts and many more things for the farm. Make sure while buying. Go for the best one. This is a long term investment. You are not going to buy it on a daily basis.

  • Make Contacts

Make contacts with the shops, hotels which will buy your milk. Direct selling the milk will help you in earning profit. Tie-up with people who will help you in selling your milk. Tell them to do word of mouth. All these will help you in earning profit.

  • Hire People

You won’t be able to do all the work all alone. You need people who will help you in doing all the stuff. They will take care of animals when you are not around. They will help you in keeping the place clean.

  • Buy Animals

Without animals how will you start your dairy farm? Be careful with the place from where you are buying the animals. Visit different places and then buy. don’t rely on one.

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dairy equipments dairy equipments - Dairy Plants

Get complete information about the GEA and NK Dairy Processing industry

The milking industry worldwide is growing rapidly to meet the rising demand of a growing populace for Dairy products. 

Expertise at the national level

As we already told you, we are making large-scale dairy equipment and milking machines for our consumers. We customize products according to their needs and requirements so that they can get more benefits from our dairy processing products.

Products & technologies

As the dairy processing industry, we plan, design, manufacture, and offer complete plants, processors, and equipment to process raw milk, butter, ice cream, yogurt and cheese, infant formulas, milk powder, and whey, filling and packaging of milk and other dairy-based products.

Our expertise includes project management, installation of systems or milking plants, commissioning, and post-sales. All GEA milk processing technology has been designed and developed to meet the highest hygiene, food safety, and quality standards while operating efficiently and sustainably. So, do not hesitate to contact us to buy the products. You only need to choose the best dairy processing products from the below-mentioned list of products.

Our dairy processing products include-:

  • Spray Dryers

  • Centrifuges and Separation Equipment

  • Food processing systems

  • Freezers

  • Liquid processing systems

  • Mixers and blenders

  • Homogenizers

  • Membrane Filtration System

  • Milk plants

  • Valves and Pumps

  • Evaporators and Crystallizers

  • Compressors

  • Cleaners and Sterilizers

  • And many more.

You can choose the processing products as per your requirements and budget. Well, you do not take tension as all the products are completely budget-friendly.

Ensure peace of mind

  • Become well-established technology suppliers, world dairy producers are continually aiming at boosting value-added products’ efficiency. Most consumers find dairy processing products would be costly and labor intensive in the production of new goods for milk. This can become an intimidating process for some customers to perform alone along with this complex formulation, detailed process design, and plant validation.

  • This is also well known by GEA and we have also developed different test centers to help you check the goods with trust before output rises.

  • Our several small-scale demonstration plants deliver vital process technology including preparation, separation, combining, evaporation, and drying, helping you to show the commodity or method easily before making a large-scale investment.

  • You will design your goods, customize your recipes, and then manufacture them in smaller quantities, in collaboration with our team of committed process experts. We can then assist you in determining the end product properties and optimizing the method configuration prior to scales.

Thanks to the decades of industry experience acquired from food processing firms around the globe, our research centers prove that our process systems are optimized for local manufacturing conditions. In turn, we would benefit from the continuous improvement that we create with your production facility through offline research.

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dairy equipments Dairy Plants

What are the things you need to consider for choosing milking machines?

How to use a milking machine

To start the milking machine you need to start it and use the valve on the claw to seal the vacuum till the time it is built to 15 psi. The patients need to use the best quality of dairy machinery. After that, you need to get down behind the cow and then the valve is released and the teat cup is put on the teat which causes the vacuum to release till the time the teat cup is sealed.

After that, the cups are put on the teats and the vacuum will hold them in place to remove the milk. The milk flow and udder are watched until the time enough milk is taken. The valves are used to seal the vacuum and all the cups are removed with ease in one go. After that vacuum is released and the machine is turned off.

 How to select a milking machine?

Milking machines are costlier. Just make sure to get in touch with the experts and they can suggest to you better on what type or model you need to get. With the expert’s understanding, you will be able to compare the different options available in the market. Given below are some of the things which you need to consider:

     Hygiene

These machines can clean quickly and easily after the milking is done.

     Durability and material quality

The machine needs to be of the best quality so that they can last for a long time and your business can be managed effectively.

     Moving parts and spare parts

Generally moving parts are not able to last for a long time. Additionally, you can get spare parts. You can replace the individual items which can be worn easily. If you are not sure what to use and how you can manage the machinery then get in touch with experts.

     Noise levels

With the milking machines, the electric motors are used on the motor vacuum pump. It means there is a need for electricity and it makes loud noises. Not every model is the same so you need to use the machinery effectively.

     Types of vacuum pump

Different system models come with different pumps. It is important the pump which is used should take out the required amount from the vacuum. The ideal choice is to get in touch with the manufacturer. Keep in mind cheap options are not going to work reliably and they fail.

     Warranty

You should consider the warranty period to make sure the machinery you are using is effective for a longer time. Ask the manufacturer whether it will cover all the parts or not.